Phone Number +91-8006061818
Email Address sales@gangametals.com

Gun Metal Ingots Manufacturers in India

Gun Metal Ingots Manufacturers in India

Gun Metal Ingots are high-quality bronze alloy blocks composed primarily of copper, tin, and zinc, designed as the raw material for casting sheets, rods, bushings, and other industrial components. Known for their excellent strength, toughness and corrosion resistance, these ingots are ideal for applications in marine, industrial and engineering sectors. They offer superior wear resistance and excellent machinability, allowing precise fabrication of valves, gears, pump components, bearings and custom-engineered parts. 

Gun Metal Ingots retain their mechanical properties under moderate heat and resist corrosion in harsh environments, including seawater and chemical exposure. Supplied in standard rectangular or trapezoidal blocks, typically weighing 5–25 kg each, they ensure consistent alloy composition and reliable performance. With a long shelf life and easy storage, gun metal ingots provide an efficient and flexible solution for manufacturers seeking high-quality raw material for durable and precision-engineered components.

Ganga R Ispat Metals is a brand that can be trusted by the Gunmetal Ingots Manufacturers in India as a company that produces powerful and stable ingots that can help make industrial production run smoothly. Gunmetal ingots find extensive use as a basic material in casting and machining, and therefore, the quality of this metal has a direct impact on the final product. Due to this fact, production cannot be done on a quick basis or on a casual basis.

Having 7+ years of experience in the metal industry, we are aware of the impact of alloy balance, melting temperature and speed of cooling on gunmetal ingots. Our process of production is such that it provides ingots that are easily melted and are consistent during the further processing stages.

During the production, we concentrate on:

  • Ensuring proper metal composition to ensure good results.
  • Melting by clean means to exclude unwanted particles.
  • The ingot shape is uniform to enable easy storage and handling.
  • Cooling to minimise internal stress.

Gunmetal Ingots Suppliers & Dealers in India – Supporting a Smooth Flow of Production

Ganga R Ispat Metals is also considered one of the reliable Gunmetal Ingots Suppliers in India, which assists the manufacturers and foundries to sustain the production. In most industries, the point of departure is the ingots. In case supply is delayed or erratic, the whole process may slacken.

As suppliers, we are concerned with preparedness and articulateness. Orders are processed in a way that they are able to get the same type of quality every time. Our supply network hits the customers in the Indian industrial areas like Delhi, Noida and Mumbai, where availability of raw materials is a necessity.

Ganga R Ispat Metals, being seasoned Gunmetal Ingots Dealers in India, collaborates with buyers who require clarity of information and quality material. Dealing not only involves selling ingots but also assisting the customer in the process of selecting the right material to use.

There are buyers who require material in a hurry to complete their urgent casting jobs and buyers who intend to make long-term purchases. Our dealer strategy will be able to back both of them. We are mainly located in Gujarat, and that means we are closely linked with transport routes, which enables us to supply buyers effectively to various regions.

You have the following benefits in supplying:

  • The consistent supply of frequent production requirements.
  • Safe handling to safeguard the quality of ingots.
  • There is good order, communication and a schedule.
  • Supported small and bulk requirements.

Gunmetal Ingots Exporters From India - Relied Upon Across Borders

Ganga R Ispat Metals has also developed a consistent reputation amongst the Gunmetal Ingots Exporters in India, which consists of supplying the ingots to the foreign market where they are expected to meet high-quality standards. The exports of ingots should be carefully packaged and well documented.

Our export business is enabled by well-organised quality protocols backed by the ISO certification, meaning that every delivery is of the specified standards. We cater to international consumers in China, America, the Middle East and Europe with the same quality that the home customers are served.

In the course of export dealing, we observe:

  • Inspection before packing
  • Long-distance transport secure packaging.
  • Accurate export documents
  • On-time communication with logistics personnel.

Key Applications of Gunmetal Ingots in India – Where Are They Used?

We were practical Gunmetal Ingots in India and provided ingots in numerous applications where strength and resistance to corrosion are of significance. Gunmetal is commonly due to the fact that it works well under pressure and does not easily wear.

The most common areas of application are:

  • Valves and pump components
  • Bearings and bushings
  • Marine parts and fluid handling.
  • Products are cast by heavy engineering.

Constructed in Line with the Real Manufacturing Requirements

The manufacturing, supply, deal and export of Gunmetal Ingots at Ganga R Ispat Metals are done with a clear conception of the way industries perform in the real world. Every ingot is experience, managed quality and a pragmatic attitude that enables customers to operate their production efficiently and without any fear.

MECHANICAL PROPERTIES – GUN METAL INGOTS

G1 (BS 1400 G1-C)

Property Typical Value
Tensile Strength 200 – 240 MPa
Yield Strength (0.2% Proof) 100 – 130 MPa
Elongation 10 – 18 %
Brinell Hardness 65 – 80 HB
Compressive Strength ~350 MPa
Shear Strength 150 – 180 MPa

G2 (BS 1400 G2-C)

Property Typical Value
Tensile Strength 220 – 260 MPa
Yield Strength 110 – 150 MPa
Elongation 8 – 15 %
Brinell Hardness 70 – 90 HB
Compressive Strength ~400 MPa
Shear Strength 160 – 200 MPa

G3 (BS 1400 G3-C)

Property Typical Value
Tensile Strength 240 – 280 MPa
Yield Strength 120 – 170 MPa
Elongation 6 – 12 %
Brinell Hardness 80 – 100 HB
Compressive Strength ~450 MPa
Shear Strength 180 – 220 MPa

LG1 (BS 1400 LG1-C)

Property Typical Value
Tensile Strength 200 – 250 MPa
Yield Strength 100 – 140 MPa
Elongation 10 – 20 %
Brinell Hardness 65 – 85 HB
Bearing Performance Good

LG2 (BS 1400 LG2-C)

Property Typical Value
Tensile Strength 220 – 260 MPa
Yield Strength 110 – 150 MPa
Elongation 8 – 15 %
Brinell Hardness 70 – 90 HB
Wear Resistance Very Good

LG3 (BS 1400 LG3-C)

Property Typical Value
Tensile Strength 240 – 300 MPa
Yield Strength 130 – 180 MPa
Elongation 6 – 12 %
Brinell Hardness 80 – 105 HB
Load Capacity High

LTB-1

Property Typical Value
Tensile Strength 210 – 250 MPa
Yield Strength 100 – 140 MPa
Elongation 10 – 18 %
Brinell Hardness 65 – 85 HB

LTB-2

Property Typical Value
Tensile Strength 230 – 270 MPa
Yield Strength 120 – 160 MPa
Elongation 8 – 15 %
Brinell Hardness 75 – 95 HB

Physical Properties

BS 1400 – Gun Metal Grades

Property Typical Value Notes
Density 8.7 – 8.9 g/cm³ ≈ 8700 – 8900 kg/m³
Melting Range 900 – 1050 °C Depends on Sn & Pb content
Color Reddish Brown Copper-based alloy
Grain Structure Fine to Medium Controlled by casting process
Porosity Level Low (if properly cast) Pressure tight grades available
Magnetic Property Non-Magnetic μ ≈ 1.0
Electrical Conductivity 7 – 16 % IACS Moderate conductor
Modulus of Elasticity 90 – 110 GPa Good rigidity

IS 318 – LTB Grades

Property Typical Value Notes
Density 8.75 – 8.85 g/cm³ Slight variation by grade
Melting Temperature 900 – 1020 °C Alloy dependent
Specific Gravity 8.7 – 8.9 Heavier than brass
Microstructure α-phase + lead globules Improves machinability
Corrosion Resistance Good Suitable for marine & steam
Surface Finish Smooth after machining Polishing possible

General Thermal Properties (All Gun Metal Grades)

Property Typical Value Notes
Thermal Conductivity 45 – 70 W/m·K Good heat dissipation
Melting Range 900 – 1050 °C Depends on tin & lead content
Pouring / Casting Temperature 1050 – 1150 °C Foundry applications
Specific Heat Capacity ~0.38 kJ/kg·K Moderate heat absorption
Coefficient of Thermal Expansion 16 – 18 ×10⁻⁶ /°C Dimensional change under heat
Thermal Diffusivity 1.3 – 1.8 ×10⁻⁵ m²/s Heat transfer rate
Continuous Service Temperature Up to 250 °C Industrial usage limit
Short-Term Max Temperature ~300 °C Not recommended for long duration
Thermal Shock Resistance Moderate Avoid sudden temp changes

BS 1400 – Grade Wise (Typical Range)

Grade Thermal Conductivity (W/m·K) Service Temp (°C) Notes
G1 50 – 65 Up to 220 General engineering
G2 48 – 62 Up to 240 Bearing applications
G3 45 – 60 Up to 250 Higher tin content
LG1 52 – 68 Up to 220 Better heat transfer
LG2 50 – 65 Up to 250 Marine fittings
LG3 45 – 60 Up to 260 Heavy-duty pressure parts

IS 318 – LTB Grades

Grade Thermal Conductivity (W/m·K) Max Service Temp (°C) Notes
LTB-1 50 – 65 220 – 240 Bearing bronze
LTB-2 45 – 60 240 – 250 Pump & valve components

BRITISH STANDARD – BS 1400 GRADES

Grade Standard Designation Alloy Type Typical Application
G1 BS 1400 G1-C Gun Metal Grade I General engineering castings
G2 (G12) BS 1400 G2-C Gun Metal Grade II Bearings & bushes
G3 BS 1400 G3-C Gun Metal Grade III Heavy-duty pressure parts
LG1 BS 1400 LG1-C Leaded Gun Metal Pumps & valves
LG2 BS 1400 LG2-C Leaded Gun Metal Marine fittings
LG3 BS 1400 LG3-C Leaded Gun Metal High-pressure components

INDIAN STANDARD – IS 318 GRADES

Grade Standard Alloy Type Typical Application
LTB-1 IS 318 Leaded Tin Bronze Bearings & bushings
LTB-2 IS 318 Leaded Gun Metal Pump & valve components
LTB-3 (If Required) IS 318 High-strength Gun Metal Heavy engineering parts

GENERAL CHARACTERISTICS OF GUN METAL INGOTS

Property Typical Value
Density ~8.7 – 8.9 g/cm³
Melting Range 900 – 1050 °C
Casting Temperature 1050 – 1150 °C
Thermal Conductivity 45 – 65 W/m·K
Electrical Conductivity 7 – 16 % IACS
Service Temperature Up to 250 °C

1. Standard Ingot Sizes (Rectangular Type)

Length (mm) Width (mm) Thickness (mm) Approx. Weight
300 – 400 80 – 120 40 – 60 15 – 25 kg
400 – 500 100 – 150 50 – 75 25 – 45 kg
500 – 600 120 – 180 60 – 100 40 – 75 kg

2. Block / Slab Type Ingots

Length (mm) Width (mm) Thickness (mm) Approx. Weight
500 – 800 200 – 300 80 – 150 80 – 250 kg
800 – 1000 250 – 400 100 – 200 250 – 600 kg

3. Notched / Foundry Ingots

Type Weight Range
Small Notched Ingots 5 – 15 kg
Medium Foundry Ingots 15 – 40 kg
Heavy Industrial Ingots 40 – 100 kg

4. Thickness Range (General)

Category Thickness Range
Small Ingots 40 – 75 mm
Medium Ingots 75 – 120 mm
Heavy Blocks 120 – 200 mm

Weight Chart – Standard Rectangular Ingots

Grade Typical Dimensions (L×W×T mm) Density (g/cm³) Approx. Weight (kg)
G1 300 × 100 × 50 8.7 13
G1 400 × 120 × 60 8.7 25
G2 400 × 120 × 60 8.8 25.3
G2 500 × 150 × 75 8.8 49.5
G3 500 × 150 × 75 8.9 50
G3 600 × 180 × 100 8.9 96
LG1 300 × 100 × 50 8.7 13
LG1 400 × 120 × 60 8.7 25
LG2 500 × 150 × 75 8.8 49.5
LG2 600 × 180 × 100 8.8 95
LG3 600 × 200 × 120 8.9 128
LG3 800 × 250 × 150 8.9 266
LTB-1 400 × 120 × 60 8.7 25
LTB-2 500 × 150 × 75 8.8 49.5

BS 1400 – Gun Metal Grades

G1 (BS 1400 G1-C)

Element Composition (%)
Copper (Cu) 85.0 – 88.0
Tin (Sn) 4.0 – 6.0
Zinc (Zn) 4.0 – 6.0
Lead (Pb) 4.0 – 6.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0
Total Impurities ≤ 0.5

G2 (BS 1400 G2-C)

Element Composition (%)
Copper (Cu) 83.0 – 87.0
Tin (Sn) 5.0 – 7.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 5.0 – 7.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0
Total Impurities ≤ 0.5

G3 (BS 1400 G3-C)

Element Composition (%)
Copper (Cu) 80.0 – 85.0
Tin (Sn) 6.0 – 8.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 6.0 – 8.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0
Total Impurities ≤ 0.5

BS 1400 – Leaded Gun Metal Grades

LG1 (BS 1400 LG1-C)

Element Composition (%)
Copper (Cu) 85.0 – 88.0
Tin (Sn) 4.0 – 6.0
Zinc (Zn) 4.0 – 6.0
Lead (Pb) 2.0 – 4.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

LG2 (BS 1400 LG2-C)

Element Composition (%)
Copper (Cu) 83.0 – 87.0
Tin (Sn) 5.0 – 7.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 4.0 – 6.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

LG3 (BS 1400 LG3-C)

Element Composition (%)
Copper (Cu) 80.0 – 85.0
Tin (Sn) 6.0 – 8.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 5.0 – 7.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

IS 318 – Leaded Tin Bronze (LTB Grades)

LTB-1 (IS 318)

Element Composition (%)
Copper (Cu) 86.0 – 89.0
Tin (Sn) 4.0 – 6.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 3.0 – 5.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

LTB-2 (IS 318)

Element Composition (%)
Copper (Cu) 84.0 – 88.0
Tin (Sn) 5.0 – 7.0
Zinc (Zn) 2.0 – 5.0
Lead (Pb) 4.0 – 6.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

MANUFACTURING PROCESS – GUN METAL INGOTS

Step No. Process Stage Description Purpose
1 Raw Material Selection High purity Copper, Tin, Zinc & Lead selected Ensure correct chemical composition
2 Charging Raw materials charged into furnace Prepare for melting
3 Melting Induction / Crucible furnace at 1000–1150°C Uniform alloy formation
4 Alloying Controlled addition of Sn, Zn, Pb as per grade Achieve BS / IS specification
5 Fluxing Flux added to remove oxidation Clean molten metal
6 Slag Removal Surface impurities removed Improve metal purity
7 Degassing Remove dissolved gases Reduce porosity
8 Chemical Testing Sample tested by OES / Spectrometer Verify composition before casting
9 Pouring Molten metal poured into ingot molds Form ingot shape
10 Solidification Controlled cooling Minimize internal stress
11 Shakeout & Removal Ingots removed from molds Prepare for finishing
12 Fettling / Surface Cleaning Remove surface scale & burrs Improve surface quality
13 Inspection Visual & dimensional check Quality assurance
14 Marking Heat number & grade marking Traceability
15 Packing & Dispatch Packed on pallets / crates Safe transportation

1. Surface Cleaning

Method Purpose Application
Shot Blasting Remove scale & sand (cast surface) As-cast ingots
Sand Blasting Surface smoothing Foundry finish
Wire Brushing Remove oxidation layer Pre-machining
Pickling (Mild Acid) Remove surface impurities Before coating

2. Machined Finish

Process Surface Roughness (Ra) Purpose
Turning 3.2 – 6.3 µm General machining
Milling 1.6 – 3.2 µm Flat surfaces
Grinding 0.8 – 1.6 µm Precision finish
Lapping 0.2 – 0.8 µm Bearing surfaces

3. Polishing & Buffing

Type Result
Manual Polishing Smooth semi-gloss finish
Machine Buffing High gloss decorative finish
Mirror Polishing Reflective surface (Ra < 0.4 µm)

4. Protective Coatings

Coating Purpose
Clear Lacquer Prevent tarnishing
Anti-Corrosion Oil Temporary storage protection
Wax Coating Moisture barrier
Epoxy Coating Chemical resistance

Typical Surface Finish Levels

Finish Type Appearance Application
As-Cast Rough Raw material use
Machined Smooth Industrial components
Polished Glossy Decorative parts
Coated Protected Marine & chemical industries

Applications of Gun Metal Ingots

S.No Application Area Specific Use Reason for Use
1 Valves & Pumps Valve bodies, pump housings Corrosion resistance and pressure strength
2 Marine Components Propellers, seawater fittings Excellent resistance to saltwater corrosion
3 Bearings & Bushings Sliding bearings, bushes Good wear resistance and low friction
4 Pipe Fittings Flanges, pipe connectors Strong and leak-resistant
5 Steam & Hydraulic Systems Steam fittings, hydraulic components Withstands high pressure and temperature
6 Gear Components Worm gears, gear blanks Good machinability and durability
7 Industrial Machinery Parts Casting parts for heavy machines High strength and good casting properties
8 Electrical Components Terminal connectors Good conductivity and corrosion resistance
Reliable Packaging and Global Transportation Solutions for Our Product

Packaging is a major part of every delivery, and we understand it very well. We supply many types of metals and other industrial metal products to make sure they reach our customers safely. We know products face many types of problems, such as vibration, moisture and rough handling therefore we follow a careful and organised packaging process. Our goal is simple: we deliver every product in the same strong and perfect condition as when it leaves our facility.

Pre-Dispatch Inspection & Material Segregation

We check every order before packing it. The size, straightness, surface quality, grade, and quantity of each rod and bar are checked. We ensure that the material is correct as per the customer request. Once inspected, we sort the products by their size and grade of material. This will ensure that we maintain the order in everything and prevent errors in dispatch. Bundling and loading are also simpler and quicker.

Structured Bundling & Securing Process

After these steps, make sure to arrange the products in proper alignment so that they are straight and balanced. Then they are strapped down with industrial grade strapping. These straps keep the bundle secure during lifting and transportation. We include additional support to shorten bending or movement in longer rods. We also ensure that the straps do not tear the edges or the surface of the material. This cautious wrapping ensures the merchandise is secure throughout the delivery and transportation.

Surface Protection & Corrosion Control

Sometimes metal can be damaged by moisture and changing weather conditions. We apply protective methods based on the shipment type and destination. We may use anti-rust coatings, moisture-resistant wrapping, or protective covers to prevent them. Our additional cover against humidity and corrosion is given to export shipments and coastal deliveries. These will assist us to retain the shine, surface finish and integrity of our metal products in the long-distance transportation.

Palletisation & Reinforced Export Packing

In case of large orders and/or shipments to the export market, we offer extra protection. We pack them on heavy pallets or stuff them into tough wooden structures that can be transported all over the world. The packaging is dependent on the size and weight of the shipment. We ensure that the packing is able to withstand packing pressure and movement of containers. This strong outer coating secures the materials throughout their long trips, port services and storage in warehousing.

Safe Loading & Handling Procedures

We have proper lifting equipment such as forklifts and cranes to load materials. Our team places the bundles carefully inside trucks or containers. We place them in such a manner that they do not roll or shift during the transportation. We balance the weight to minimise the weight on any section of the shipment. Our safe loading methods give us the chance to reduce the chances of being damaged in transit, whether it is along the road or the sea.

Domestic & International Transportation Network

Ganga R Ispat Metals distributes its products in India and also in overseas markets. We provide transportation with trusted logistics vendors. In the case of domestic deliveries, we organise road transportation. In export orders, we meet the international shipping standards and container loading requirements. Each shipment will be planned based on the delivery schedules to make it arrive on time. Our well organized transport system assists us in delivering products in an efficient and safe way.

Documentation & Compliance Management

We make ready all papers preceding dispatch. These documents can be invoices, packing lists, and required certificates. Proper documentation assists in easy transportation and reduced time in clearance of customs when making export shipments. We have good records to promote transparency and professional service.

Why Our Packaging System Matters

A well-structured packaging and transportation process directly impacts product performance upon delivery. Our approach ensures:

  • Maintained straightness and dimensional accuracy
  • Reduced transit-related damage
  • Controlled moisture exposure
  • Export ready packaging standards
  • Consistent delivery quality

We believe that packaging is not just about wrapping materials — it is about protecting the value and reliability of the product until it reaches the client.

Our Commitment to Secure Delivery

In Ganga R Ispat Metals, we suppose that safe packaging and transportation ensure the value of our products. To avoid bending, scratches, and corrosion, we make every effort to avoid transit damage. We consider packaging as our quality responsibility. We have a standard process; however, our packing techniques are changed according to the product size, order quantity, and destination.

We ensure that all the rods and bars are sold to our customers in a powerful, secure and working condition. We offer secure packaging or assured transportation as an additional service.

Certificate
ISO Certified Certificate
ISO Certified Certificate
Ministry of Commence and Industry
Ministry of Commence and Industry
Tade Mark Registry
Tade Mark Registry
Udyam Registratiion Certificate
Udyam Registratiion Certificate
Frequently Asked Questions

Yes. The ingots of our gun metal are produced in accordance with international standards and packed in moisture-resistant and protective wrappings to make their handling and transportation to the international markets safe.

Yes. The gunmetal ingots resist corrosion in the seawater and humid environments well thus are applicable in the marine environment such as ship components, seawater pumps, and offshore valves.

The ingots of gunmetals primarily consist of copper, tin and zinc, but a low percentage of lead is contained. This is an exact combination of alloys, making it highly strong, resistant to corrosion, wear and tear, and easily castable industrially.

Gunmetal ingots are predominantly made of copper, tin and zinc and a very small amount of lead. This is the exact alloy mixture that is very strong, resistant to corrosion and wear, and very castable in industries.

Yes. Gunmetal is very resistant to seawater and corrosion, making it very suitable for marine pumps, valves, and bearings, as well as offshore applications.

The sheets may be offered in a mill finish, polished or matte finish, but bushes may be machined, honed or polished according to the needs of their application and OEM requirements.

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