Phone Number +91-8006061818
Email Address sales@gangametals.com

Bronze Rods Manufacturers in India

Bronze Rods Manufacturers in India

 

Bronze Rods are high-quality cylindrical bars that are produced of copper-tin alloys, occasionally with zinc, lead or phosphorus to increase strength, corrosion resistance and machinability. These rods are known to be tough and wear-resistant, besides being decorative, mechanical, industrial and marine. Their common applications include bearings, gears, shafts, bushings, valves, pumps, propellers, electrical connectors and architectural hardware. 

Bronze rods have good thermal and electrical conductivity, are non-sparking and find application in various environments, including marine and explosive ones. They are in different diameters (6-200 mm), lengths (1-6 metres), and surface finishes (hot-rolled, cold-rolled or polished) and can be machined or made into custom components. Bronze rods are a consistent, predictable, and long-lasting design due to their being supplied as per the international standards of ASTM B584/B505 and IS 318/306 and, thus, are the attractive alternatives in the precision engineering and heavy-duty industry.

Innovation at Work, Excellence in Every Step, Bronze Rods Manufacturers in India, as we are Ganga R Ispat Metals, is an important player in providing the industries where the dimensions and corrosion resistance are of primary importance. Bronze Rods are manufactured using a regulated process of casting, extrusion and finishing with in-house testing and inspection services. Each batch is checked on chemical composition, mechanical performance and surface integrity to guarantee a stable machinability and a reliable long-term work reliability. We have a large range of applications with our rods in marine, automotive, oil and gas, defence, pump, and valve plants, in which the metallurgical reliability of materials directly affects the efficiency of operations and component life.

Bronze Rods in India are highly applied in the severe engineering space where stability of performance and material is paramount. Our products are also of a wide range as we have Phosphorous Bronze Rods to resist fatigue and can be used in spring applications, Aluminium Bronze Rods which are very strong and wear-resistant, Nickel Aluminium Bronze Rods which are used in marine and offshore corrosion resistant and are also used in fatigue applications, Silicon Bronze Rods which are easy to machine and in electrical applications, and Manganese Bronze Rods used in heavy load components, and Tin Bronze Rods used in bearing and bushing systems. All the variants are provided with certified inspection documents to guarantee traceability and adherence to industrial requirements.

Bronze Rods Suppliers in India: Ensuring Stable Quality Production

Being a Bronze Rods Suppliers in India, we supply material of high quality and performance with respect to various applications in industries. We perform a spectrometer analysis, a hardness test and a metallurgical test to ensure uniformity, dimensional and structural integrity of our rods. Our products are used in industries as gears, pump parts, bearings, bushes and high precision machined assemblies where throughput is a major concern.

Supply advantages include:

  • Dimensional consistency between batches of production.
  • Constant mechanical behaviour at working loads.
  • Superior machining features.
  • Seawater, chemical and high-stress resistance.
  • Long life span and little maintenance.

Grade-Wise Bronze Rods Capability Overview

Material Category

Product Form

Manufacturing Capability

Application Focus

Bronze Alloys

Round rods

Casting and extrusion in-house.

Hearings, shrubs, pump parts.

Bronze Alloys

Hexagonal rods

Dimensional control of precision.

Fasteners, turned parts

Bronze Alloys

Square rods

Uniform surface finish

Connectors, valve components.

Bronze Alloys

Custom sections

Made-to-order profiles

OEM and industrial purposes.

Bronze Rods Dealers in India Supporting Market-Based Selection.

We have our Bronze Rods Dealers in India network, which helps the customers choose the right grade of material they need to operate. The advice to select Aluminium Bronze Rods in strength-intensive work or Silicon Bronze Rods in fabrication and electrical work is given by our dealers. We provide availability of stocks, coordinated delivery, as well as a smooth procurement of fabrication units, OEMs and industrial engineering plants.

Performance benefits supported by dealers include:

  • Streamlined strength-to-weight ratio.
  • Seawater durability and corrosion.
  • Proper metallurgical structure.
  • The capability is used with high-precision machining.
  • High load and marine special grades such as Manganese Bronze Rods and Nickel Aluminium Bronze Rods.

IS and ASTM Compliance for Bronze Rods

Standard System

Compliance Scope

Manufacturing Alignment

IS Standards

Composition and mechanical properties. Chemical composition, mechanical properties.

Manufacturing as per customer-defined IS demands.

ASTM Standards

Performance and dimensional control.

Production to the ASTM standards.

Customer Drawings

Tolerant and application-specific.

Special manufacturing according to certified technical specifications.

Export Compliance

Documentation and visibility.

Inspection records and compliance documents.

Bronze Rods Exporters From India Serving Global Trade Requirements

Being Bronze Rod Exporters in India, we export our engineered products to the outside markets by observing stringent quality standards, inspection reports and trade compliance. Export deliveries are made in tested reports, safe packaging and documentation that are in line with international industrial standards. Phosphorous Bronze Rods and Nickel Aluminium Bronze Rods are our products that have been relied upon in situations where precision, durability and corrosion resistance are extremely important.

Export-focused benefits include:

  • Certified manufacturing system in accordance with ISO 9001:2015.
  • High-tech in-house laboratory.
  • Managed manufacturing and finishing.
  • Technical and logistical support.

Contact Ganga R Ispat Metals for Bronze Rods Solutions!

In case your application requires very fine, long-lasting, and metallurgically consistent Bronze Rods, we are willing to assist your application. Bronze Rods Manufacturers, Suppliers, Dealers, and Exporters, as we provide Engineered solutions to challenging industrial sectors. Contact our technical team regarding specifications, supply or planning, and the solutions of Bronze Rods that are custom-made to be long-term operationally reliable.

Mechanical Properties

Sr. No. Country Grade Tensile Strength (MPa) Yield Strength (MPa) Elongation % Hardness (HB) Density (g/cm³)
1 India LTB1 220 – 260 120 – 150 10 – 15 65 – 90 8.8
2 India PB1 450 – 600 250 – 350 10 – 20 100 – 180 8.8
3 India HTB1 650 – 750 300 – 400 8 – 15 170 – 220 7.6 – 7.8
4 British LG2 200 – 260 100 – 140 12 – 18 65 – 85 8.8
5 British AB1 650 – 750 300 – 400 10 – 15 170 – 220 7.7
6 American C93200 250 – 300 140 – 180 10 – 20 65 – 90 8.9
7 American C95400 655 – 760 250 – 350 10 – 15 170 – 220 7.7
8 American C86300 700 – 900 350 – 450 10 – 18 190 – 250 7.6
9 Germany RG7 200 – 260 100 – 150 12 – 18 65 – 85 8.8
10 Germany CC491K 250 – 300 130 – 180 10 – 18 80 – 110 8.8
11 Germany CW453K 450 – 600 250 – 350 10 – 20 100 – 180 8.9

Physical Properties

Sr. No. Grade Density (g/cm³) Melting Range (°C) Modulus of Elasticity (GPa) Thermal Expansion (µm/m°C) Thermal Conductivity (W/m·K) Electrical Conductivity (% IACS)
1 LTB1 8.7 – 8.9 900 – 1020 95 – 110 17 – 18 50 – 60 12 – 15
2 PB1 8.8 – 8.9 880 – 1000 100 – 115 16 – 18 60 – 75 13 – 16
3 HTB1 7.6 – 7.8 1020 – 1040 110 – 120 15 – 17 40 – 50 8 – 12
4 LG2 8.7 – 8.9 900 – 1000 95 – 110 17 – 18 50 – 60 12 – 15
5 AB1 7.6 – 7.8 1020 – 1040 110 – 120 15 – 17 40 – 55 7 – 12
6 C93200 8.8 – 8.9 900 – 1020 95 – 105 17 – 18 50 – 60 12 – 15
7 C95400 7.6 – 7.8 1020 – 1040 110 – 120 15 – 17 40 – 55 7 – 12
8 C86300 7.5 – 7.7 1000 – 1040 105 – 115 15 – 17 35 – 50 6 – 10
9 RG7 8.7 – 8.9 900 – 1000 95 – 110 17 – 18 50 – 60 12 – 15
10 CC491K 8.8 – 8.9 900 – 1000 95 – 110 17 – 18 50 – 65 12 – 16
11 CW453K 8.8 – 8.9 880 – 1000 100 – 115 16 – 18 60 – 75 13 – 16

Thermal Properties

Sr. No. Grade Thermal Conductivity (W/m·K) Coefficient of Thermal Expansion (µm/m·°C) Specific Heat Capacity (J/kg·K) Melting Range (°C) Max Service Temp (°C)
1 LTB1 50 – 60 17 – 18 360 – 380 900 – 1020 250 – 300
2 PB1 60 – 75 16 – 18 360 – 385 880 – 1000 250 – 350
3 HTB1 40 – 50 15 – 17 370 – 400 1020 – 1040 350 – 400
4 LG2 50 – 60 17 – 18 360 – 380 900 – 1000 250 – 300
5 AB1 40 – 55 15 – 17 370 – 400 1020 – 1040 350 – 400
6 C93200 50 – 60 17 – 18 360 – 380 900 – 1020 250 – 300
7 C95400 40 – 55 15 – 17 370 – 400 1020 – 1040 350 – 400
8 C86300 35 – 50 15 – 17 370 – 410 1000 – 1040 350 – 450
9 RG7 50 – 60 17 – 18 360 – 380 900 – 1000 250 – 300
10 CC491K 50 – 65 17 – 18 360 – 380 900 – 1000 250 – 300
11 CW453K 60 – 75 16 – 18 360 – 385 880 – 1000 250 – 350
Sr. No. Country Standard Grade / Designation Bronze Type
1 India IS 305 LTB1 Leaded Tin Bronze
2 India IS 318 LCB1 / LCB2 Leaded Bronze
3 India IS 292 PB1 / PB2 Phosphor Bronze
4 India IS 306 HTB1 / HTB2 High Tensile Bronze
5 British BS 1400 LG2 Leaded Gunmetal Bronze
6 British BS 1400 PB1 Phosphor Bronze
7 British BS 1400 AB1 / AB2 Aluminium Bronze
8 American ASTM B505 C93200 SAE 660 Bearing Bronze
9 American ASTM B505 C95400 Aluminium Bronze
10 American ASTM B505 C86300 Manganese Bronze
11 American ASTM B139 C51000 Phosphor Bronze
12 American ASTM B505 C90700 Tin Bronze
13 Germany DIN 1705 RG7 Leaded Tin Bronze
14 Germany DIN 17662 CuSn7ZnPb Gunmetal Bronze
15 Germany DIN EN 1982 CC491K Tin Bronze
16 Germany DIN EN 12163 CW453K Phosphor Bronze

Size

Sr. No. Rod Type Diameter Range Thickness (For Flats / Special Shapes) Standard Length Custom Length Tolerance
1 Round Rods (Solid) 6 mm – 300 mm 1 m – 3 m Up to 6 m ±0.5 mm (std)
2 Round Rods (Heavy Duty) 300 mm – 600 mm 300 – 1000 mm As per order ±1 mm
3 Precision Ground Rods 10 mm – 150 mm 1 m – 3 m As required ±0.01 – 0.05 mm
4 Square Rods 10 mm – 150 mm Equal sides 1 m – 6 m Custom ±0.5 mm
5 Hex Rods 10 mm – 100 mm Across flats 1 m – 6 m Custom ±0.5 mm
6 Flat Rods Width: 20 – 300 mm Thickness: 5 – 100 mm 1 m – 6 m Custom ±0.5 mm
7 Hollow Rods OD: 50 – 500 mm Wall: 10 – 120 mm 300 – 3000 mm Custom ±1 mm
8 Continuous Cast Rods 16 mm – 350 mm 1 m – 3 m Custom ±0.5 mm
9 Extruded Bronze Rods 8 mm – 120 mm Coil / 1–3 m Custom ±0.2 – 0.5 mm
10 Machined Cut Pieces As per drawing As per drawing As required Fully custom ±0.01 mm (CNC)

Weight

Bronze Round Rod – Weight per Meter Chart

Diameter (mm) Weight (Kg / Meter)
10 0.69
12 1
16 1.77
20 2.76
25 4.32
30 6.22
32 7.07
40 11.05
50 17.28
63 27.44
75 38.88
80 44.22
90 55.98
100 69.12
120 99.53
150 155.52
200 276.48
250 432
300 622.08

Bronze Hollow Rod – Approx Weight per Meter

OD (mm) ID (mm) Weight (Kg / Meter)
100 50 51.84
150 75 116.64
200 100 207.36
250 150 259.2
300 200 345.6
Sr. No. Country Grade Cu % Sn % Pb % Zn % Al % Fe % Mn % P %
1 India LTB1 85–88 10–12 1–3
2 India PB1 89–92 7–9 0.1–0.4
3 India HTB1 78–83 8–11 3–5 1–3
4 British LG2 83–86 6–8 4–6 3–5
5 British PB1 90–92 7–9 0.1–0.4
6 British AB1 76–83 8–11 3–5 0.5–1.5
7 American C93200 82–85 6–8 6–8 2–4
8 American C95400 83–88 10–11.5 3–5 0.5–1.5
9 American C86300 60–68 22–28 2–4 2.5–5
10 Germany RG7 83–87 6–8 4–6 2–4
11 Germany CC491K 85–88 7–9 1–3
12 Germany CW453K 94–96 3–5 0.1–0.4

Manufacturing Process

Sr. No. Process Stage Description Temperature Range Purpose Quality Control Check
1 Raw Material Selection Copper, Tin, Lead, Aluminium, etc. selected as per grade Room Temp Ensure correct chemical composition Raw material chemical test
2 Melting Metals melted in induction / oil-fired furnace 1000 – 1200°C Homogeneous molten alloy formation Temperature monitoring
3 Alloying Alloying elements added & stirred 1050 – 1150°C Achieve exact composition Spectrometer analysis
4 Slag Removal Impurities removed from molten metal Improve metal purity Visual inspection
5 Casting Continuous casting / Centrifugal casting / Sand casting 950 – 1150°C Form rods / billets Dimensional check
6 Solidification & Cooling Controlled cooling of cast rod Ambient / Controlled Avoid cracks & porosity Surface inspection
7 Rough Machining Turning / facing to remove outer layer Remove casting skin Visual + dimension check
8 Heat Treatment (if required) Annealing / Stress relieving 400 – 650°C Improve machinability & properties Hardness test
9 Straightening Hydraulic or mechanical straightening Correct bending Straightness check
10 Final Machining CNC turning to exact size Achieve final tolerance Micrometer measurement
11 Surface Finishing Grinding / Polishing Smooth surface finish Surface roughness test
12 Inspection & Testing Mechanical & chemical testing Confirm quality standards UT / Hardness / Tensile test
13 Marking Heat number & grade stamping Traceability Marking verification
14 Packing Wrapped & packed as per requirement Safe dispatch Final QC approval

Finishing Techniques

Sr. No. Finish Type Process Description Surface Roughness (Ra µm) Purpose Suitable Grades
1 As Cast Finish Direct after casting, minimal machining 6.3 – 12.5 Basic industrial use All cast bronze
2 Rough Turned Finish Lathe turning to remove casting skin 3.2 – 6.3 Dimensional accuracy C93200, LG2, RG7
3 Bright Turned Finish Fine CNC turning 1.6 – 3.2 Smooth surface & close tolerance PB1, C95400
4 Ground Finish Cylindrical grinding process 0.8 – 1.6 High precision shaft/bearing use C95400, C86300
5 Polished Finish Mechanical polishing with buffing wheels 0.4 – 0.8 Decorative & aesthetic use Phosphor Bronze
6 Mirror Finish Multi-stage polishing 0.2 – 0.4 Architectural / decorative rods Selected grades
7 Shot Blasted Finish Abrasive blasting to clean surface 6.3 – 12.5 Surface cleaning before coating All grades
8 Pickled Finish Acid cleaning to remove oxidation Remove scale & impurities Aluminium Bronze
9 Protective Oil Coated Rust preventive oil applied Corrosion protection during storage All grades
10 Lacquer Coated Clear protective lacquer applied Long-term oxidation protection Decorative rods

Application By Industries

Sr. No. Industry Application Areas Common Bronze Type Used
1 Automotive Industry Bushings, Bearings, Thrust Washers, Gear Blanks Phosphor Bronze, Leaded Bronze
2 Marine Industry Propeller Shafts, Pump Components, Valve Parts Aluminium Bronze, Tin Bronze
3 Oil & Gas Industry Bearing Sleeves, Wear Plates, Pump Bushes Phosphor Bronze, Nickel Aluminium Bronze
4 Power Generation Turbine Components, Sliding Bearings Tin Bronze, Aluminium Bronze
5 Cement Industry Heavy Duty Bushings, Kiln Bearings Leaded Bronze, Gun Metal
6 Steel Plants Roll Neck Bearings, Guide Bushes Phosphor Bronze, High Strength Bronze
7 Construction Equipment Hydraulic Bushes, Loader Pins Leaded Bronze
8 Electrical Industry Connectors, Switch Components, Terminals Phosphor Bronze
9 Shipbuilding Rudder Bushes, Seawater Pump Parts Aluminium Bronze
10 Railway Industry Brake Components, Bearing Cages Tin Bronze
11 Mining Industry Crusher Bushings, Wear Rings Leaded Bronze, Aluminium Bronze
12 Textile Industry Spinning Machine Bushings Phosphor Bronze
13 Food Processing Industry Non-sparking Tools, Wear Components Aluminium Bronze
14 Aerospace Industry Precision Bushings, Structural Parts High Strength Aluminium Bronze
15 Defense Industry Heavy Duty Mechanical Parts Nickel Aluminium Bronze
16 Plastic Injection Moulding Guide Bushes, Wear Plates Leaded Bronze
17 Paper & Pulp Industry Bearing Housings, Pump Sleeves Tin Bronze
18 Chemical Industry Corrosion Resistant Parts Aluminium Bronze
Reliable Packaging and Global Transportation Solutions for Our Product

Packaging is a major part of every delivery, and we understand it very well. We supply many types of metals and other industrial metal products to make sure they reach our customers safely. We know products face many types of problems, such as vibration, moisture and rough handling therefore we follow a careful and organised packaging process. Our goal is simple: we deliver every product in the same strong and perfect condition as when it leaves our facility.

Pre-Dispatch Inspection & Material Segregation

We check every order before packing it. The size, straightness, surface quality, grade, and quantity of each rod and bar are checked. We ensure that the material is correct as per the customer request. Once inspected, we sort the products by their size and grade of material. This will ensure that we maintain the order in everything and prevent errors in dispatch. Bundling and loading are also simpler and quicker.

Structured Bundling & Securing Process

After these steps, make sure to arrange the products in proper alignment so that they are straight and balanced. Then they are strapped down with industrial grade strapping. These straps keep the bundle secure during lifting and transportation. We include additional support to shorten bending or movement in longer rods. We also ensure that the straps do not tear the edges or the surface of the material. This cautious wrapping ensures the merchandise is secure throughout the delivery and transportation.

Surface Protection & Corrosion Control

Sometimes metal can be damaged by moisture and changing weather conditions. We apply protective methods based on the shipment type and destination. We may use anti-rust coatings, moisture-resistant wrapping, or protective covers to prevent them. Our additional cover against humidity and corrosion is given to export shipments and coastal deliveries. These will assist us to retain the shine, surface finish and integrity of our metal products in the long-distance transportation.

Palletisation & Reinforced Export Packing

In case of large orders and/or shipments to the export market, we offer extra protection. We pack them on heavy pallets or stuff them into tough wooden structures that can be transported all over the world. The packaging is dependent on the size and weight of the shipment. We ensure that the packing is able to withstand packing pressure and movement of containers. This strong outer coating secures the materials throughout their long trips, port services and storage in warehousing.

Safe Loading & Handling Procedures

We have proper lifting equipment such as forklifts and cranes to load materials. Our team places the bundles carefully inside trucks or containers. We place them in such a manner that they do not roll or shift during the transportation. We balance the weight to minimise the weight on any section of the shipment. Our safe loading methods give us the chance to reduce the chances of being damaged in transit, whether it is along the road or the sea.

Domestic & International Transportation Network

Ganga R Ispat Metals distributes its products in India and also in overseas markets. We provide transportation with trusted logistics vendors. In the case of domestic deliveries, we organise road transportation. In export orders, we meet the international shipping standards and container loading requirements. Each shipment will be planned based on the delivery schedules to make it arrive on time. Our well organized transport system assists us in delivering products in an efficient and safe way.

Documentation & Compliance Management

We make ready all papers preceding dispatch. These documents can be invoices, packing lists, and required certificates. Proper documentation assists in easy transportation and reduced time in clearance of customs when making export shipments. We have good records to promote transparency and professional service.

Why Our Packaging System Matters

A well-structured packaging and transportation process directly impacts product performance upon delivery. Our approach ensures:

  • Maintained straightness and dimensional accuracy
  • Reduced transit-related damage
  • Controlled moisture exposure
  • Export ready packaging standards
  • Consistent delivery quality

We believe that packaging is not just about wrapping materials — it is about protecting the value and reliability of the product until it reaches the client.

Our Commitment to Secure Delivery

In Ganga R Ispat Metals, we suppose that safe packaging and transportation ensure the value of our products. To avoid bending, scratches, and corrosion, we make every effort to avoid transit damage. We consider packaging as our quality responsibility. We have a standard process; however, our packing techniques are changed according to the product size, order quantity, and destination.

We ensure that all the rods and bars are sold to our customers in a powerful, secure and working condition. We offer secure packaging or assured transportation as an additional service.

Certificate
ISO Certified Certificate
ISO Certified Certificate
Ministry of Commence and Industry
Ministry of Commence and Industry
Tade Mark Registry
Tade Mark Registry
Udyam Registratiion Certificate
Udyam Registratiion Certificate
Frequently Asked Questions

Yes, bronze rods are machinable and have good dimensional stability, so excellent engineering parts, fittings, and industrial components can be machined.

Yes, the bronze rods are very applicable to any long-running machinery, where durability, low care, and consistent performance are very important in ensuring that there are no interruptions in the operations.

Bronze rods are also very resistant to moisture and corrosion; hence, they can be used in marine, water handling, and outdoor industrial use.

Bronze rods are supposed to be of consistent composition, size, and function so that the customers can make repeat orders without a variation in machining or being used outcomes.

The corrosion of bronze rods is very resistant to water, marine, and industrial conditions, and this guarantees the long life cycle and reliability of performance.

The bronze rods are chosen due to their durability and strength, which allows them to be used during constant operation and allows minimum wear and regular operation throughout the time.

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