The Aluminium Bronze Products are constructed to be used in extreme-duty applications where mechanical strength and corrosion protection are needed to be combined. This material, which is made of copper alloy with enriched aluminium, gives excellent performance when it comes to abrasion resistance, chemical contact and saltwater corrosion and is therefore more than adaptable in marine equipment, process plants, oil and gas systems and heavy engineering assemblies. It has a high load and temperature integrity that can be used in dependable applications in pumps, valves, bearings, gears and elements that handle pressure.
Non-sparking and non-magnetic properties of the alloy further contribute to the operational safety of the alloy in sensitive environments. Having high load capacity, long wear life, aluminium bronze components supply a long-term solution to critical industrial operations with a reduction in the frequency of replacement and downtime.
Ganga R Ispat Metals are trusted Aluminium Bronze Products Manufacturers in India and we help our customers and industries with products that are created to maintain consistency and performance. The manufacturing operations are aimed at ensuring that all Aluminium Bronze Products have the same structure and dimensions.
Our products are an all rounded assortment of Aluminium Bronze Products in India that include rods, bars, bushes, and plates. The choice and provision of these products are in support of the consistent dimensional accuracy, constant material behavior and reliable performance in both manufacturing and long-term service. When you need wear resistance, corrosion resistance and mechanical strength all in one, aluminium bronze is often the material of choice.
Our aluminium bronze products are available in a wide range to meet different industrial needs. We offer a variety of products, including aluminium bronze rods and aluminium bronze bars, to suit your machining and application requirements.
The variations of rods are common as Aluminium Bronze Round Rods, Square Rods, Hexagonal Rods, Flat Rods and Hollow Rods, which are applicable in different fabrication and load conditions.
Aluminium Bronze Round Bars, Square Bars, Hexagonal Bars, Flat Bars and Hollow Bars are some of the bar types in the bars range that are utilised in mechanical components, tooling and industrial assembly. Moreover, Aluminium Bronze Bushes are used in load bearing and friction based applications and Aluminium Bronze Plates are used in structural, base and fabrication applications. This product assortment enables engineers and procurement departments to make appropriate selections without disturbing the material uniformity.
Ganga R Ispat Metals is a reputable producer of Aluminium Bronze Products offering the customers of industries with materials which are designed to have consistency, stable dimensions and reliability in their working conditions.
We produce Aluminium Bronze Products in India which are largely applicable in the industries where consistent behaviour of material under mechanical stress and exposure to the environment is required, such that service reliability is guaranteed in the long run.
Aluminium Bronze Products come in diverse globally accepted grades and different standards to fit the manufacturing and service conditions. They are chosen on the basis of the strength requirements, corrosion resistance as well as compatibility with machining and fabrication processes.
Some of the commonly supplied grades of Aluminium Bronze include ASTM designations C63400, C63000, C95400, C95500, C95800 and C95900 as well as ISO standards AB1, AB2 and AB3. Specific industrial applications are also made of European and British grades such as CA104, CW307G, and CW308G.
The flexibility of these Aluminium Bronze Products grades is the ability to choose the material in the form of rods, bars, bushes, and plates, but at the same time, at alloy standards. The availability of grades means that the Aluminium Bronze Products which we manufacture fulfil the local and international project demands.
Ganga R Ispat Metals, being reputable Aluminium Bronze Products Suppliers in India, aids in the continuity of supply of materials in engineering, fabricating and maintaining processes. Our supply system is structured in such a way to meet both normal and project based needs for Aluminium Bronze Rods, Bars, Bushes and Plates.
We also help customers choose appropriate Aluminium Bronze Products depending on the form requirements of round, square, hexagonal, flat, or hollow sections.Supply planning ensures batch consistency, traceability, and timely shipment in accordance with production schedules.
As the leading Aluminium Bronze Products Dealers in India, we are foremost in providing material guidance, which is customisable according to the application conditions and manufacturing processes. Our dealer support is aimed at enabling customers to learn what the differences are between Aluminium Bronze Rods, Bars, Bushes and Plates and which profiles are better suited to the operations of the customer.
We make sure that, with the assistance of engineering and procurement teams, the Aluminium Bronze Products delivered are compatible in machining techniques, loading processes and service conditions. This process allows the components to achieve high long-term integrity and reduces the risks of material mismatching.
Aluminium Bronze Products are selected by industries because of their technical and functional combination. The alloy composition is controlled to ensure stability in performance under heavy conditions.
Key features include:
These features enable Aluminium Bronze Products to be used in marine systems, heavy machinery, chemical handling equipment and industrial manufacturing processes where durability and reliability are paramount.
Being established Aluminium Bronze Products Exporters in India, Ganga R Ispat Metals provides alloy products to world industries. The Aluminium Bronze Products which are exported are ready and certified to abide by the dimensional and material requirements when used in foreign countries.
Our export business is designed in a way that it ensures the Aluminium Bronze Rods, Bars, Bushes, and Plates are secured throughout handling, transportation and storage. This guarantees that the overseas customers with products retain their quality and integrity, all while being feasible enough to apply directly to their systems.
We are responsible Aluminium Bronze Products Wholesalers in India that assist in bulk demands within industries. The wholesale supply contains an extensive range of Aluminium Bronze Bars, Rods, Bushes, and Plates, which allow the customers to organise their production and inventory planning on a large-scale level.
The emphasis of the wholesale business operations is to ensure the availability. This results in a smoother production run and fewer interruptions for high volume users.
Aluminium Bronze Products of Ganga R Ispat Metals are a reliable material choice when there is a need to achieve consistency of performance, wear resistance and long service life. The wide variety of our products and organised system of supplies enables industries to choose appropriate forms of aluminium bronze according to their needs and increase the efficiency of their production.
Call us now and request a quote for Aluminium Bronze Products in India and receive product guidance based on your project needs.
| ASTM / UNS Grade | IS Standard | EN / BS | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Hardness (HB / HRB / HRC) | Notes |
|---|---|---|---|---|---|---|---|
| C60800 | AB1 | CA 104 | 550–620 | 200–250 | 30–35 | 120–160 HB | Good corrosion resistance, moderate strength |
| C61000 | AB1 | CW307G | 620–680 | 250–300 | 25–30 | 140–180 HB | High strength & wear resistance |
| C61300 | AB2 | CW308G | 680–750 | 280–320 | 20–25 | 160–190 HB | Strong and tough, good for gears & shafts |
| C61400 | AB2 | - | 700–780 | 300–350 | 18–22 | 170–200 HB | Excellent seawater resistance |
| C61500 | AB2 | - | 680–760 | 280–320 | 18–22 | 160–190 HB | High-strength hydraulic components |
| C61550 | AB2 | - | 700–780 | 300–350 | 18–22 | 170–200 HB | High hardness and wear-resistant |
| C61800 | AB3 | - | 750–820 | 320–370 | 15–20 | 180–210 HB | Heavy-duty marine fittings |
| C61900 | AB3 | - | 760–830 | 330–380 | 15–20 | 180–210 HB | High mechanical strength |
| C62300 | AB3 | - | 650–720 | 250–300 | 20–25 | 160–190 HB | Good wear and corrosion resistance |
| C62500 | AB3 | - | 650–720 | 250–300 | 20–25 | 160–190 HB | Wear-resistant, marine applications |
| C63000 | AB3 | - | 720–780 | 300–350 | 18–22 | 170–200 HB | Aerospace & marine components |
| C63020 | AB3 | - | 720–780 | 300–350 | 18–22 | 170–200 HB | Pump impellers, shafts |
| C63400 | AB3 | - | 720–780 | 300–350 | 18–22 | 170–200 HB | Bearings & bushings |
| C63600 | AB3 | - | 720–780 | 300–350 | 18–22 | 170–200 HB | Marine hardware |
| C63800 | AB3 | - | 720–780 | 300–350 | 18–22 | 170–200 HB | Heavy-duty valves & bushings |
| C64200 | AB3 | - | 700–770 | 290–340 | 18–22 | 170–200 HB | Propellers, shafts |
| C64210 | AB3 | - | 700–770 | 290–340 | 18–22 | 170–200 HB | Pump impellers, marine hardware |
| C95200 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Bearings & bushings |
| C95210 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Industrial components |
| C95220 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Valves, fittings |
| C95300 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Marine components |
| C95400 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Bushings, wear plates |
| C95410 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Pump parts, shafts |
| C95420 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Bearings, industrial fittings |
| C95500 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Heavy-duty bushings |
| C95510 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Marine hardware, pumps |
| C95520 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Valves, bearings |
| C95600 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Industrial fittings |
| C95800 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Bearings, bushings |
| C95810 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Pump components, shafts |
| C95820 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Marine & industrial applications |
| C95900 | - | - | 650–720 | 280–320 | 20–25 | 160–190 HB | Heavy-duty valves, pumps |
| ASTM / UNS Grade | IS Standard | EN / BS | Density (g/cm³) | Melting Range (°C) | Modulus of Elasticity (GPa) | Poisson’s Ratio | Notes |
|---|---|---|---|---|---|---|---|
| C60800 | AB1 | CA 104 | 8.5–8.8 | 1020–1050 | 120–130 | 0.33 | Good corrosion resistance, lightweight relative to steel |
| C61000 | AB1 | CW307G | 8.6–8.9 | 1020–1050 | 120–130 | 0.33 | High strength, good wear resistance |
| C61300 | AB2 | CW308G | 8.6–8.9 | 1030–1055 | 120–130 | 0.33 | Industrial fittings, shafts |
| C61400 | AB2 | - | 8.6–8.9 | 1030–1055 | 120–130 | 0.33 | Excellent resistance to seawater corrosion |
| ASTM / UNS Grade | IS Standard | EN / BS | Thermal Conductivity (W/m·K) | Specific Heat (J/g·K) | Coefficient of Thermal Expansion (10⁻⁶ /°C) | Melting Range (°C) | Notes |
|---|---|---|---|---|---|---|---|
| C60800 | AB1 | CA 104 | 40–45 | 0.38 | 17–18 | 1020–1050 | Good thermal conductivity for bearings & bushings |
| C61000 | AB1 | CW307G | 38–42 | 0.38 | 17–18 | 1020–1050 | High strength, moderate heat transfer |
| C61300 | AB2 | CW308G | 38–42 | 0.38 | 17–18 | 1030–1055 | Industrial fittings, shafts |
| C61400 | AB2 | - | 37–41 | 0.38 | 17–18 | 1030–1055 | Excellent corrosion resistance in seawater |
| ASTM / UNS Grade | IS Standard | EN / BS Equivalent | Alloy Composition |
|---|---|---|---|
| C60800 | AB1 | CA 104 | CuAl5As |
| C61000 | AB1 | CW307G | CuAl8Fe3 |
| C61300 | AB2 | CW308G | CuAl9-C |
| C61400 | AB2 | - | CuAl10Fe2-C |
| C61500 | AB2 | - | CuAl9Ni3Fe2 |
| C61550 | AB2 | - | CuAl10Ni3Fe2-C |
| C61800 | AB3 | - | CuAl10Ni5Fe5-C |
| C61900 | AB3 | - | CuAl11Fe6Ni6-C |
| C62300 | AB3 | - | CuAl6Si2Fe |
| C62500 | AB3 | - | CuAl7Si2 |
| C63000 | AB3 | - | CuAl10Ni5 |
| C63020 | AB3 | - | CuAl10Ni5Fe |
| C63400 | AB3 | - | CuAl10Ni5Fe |
| C63600 | AB3 | - | CuAl10Ni5Fe |
| C63800 | AB3 | - | CuAl10Ni5Fe |
| C64200 | AB3 | - | CuAl10Fe2-C |
| C64210 | AB3 | - | CuAl10Fe2-C |
| C95200 | - | - | CuAl6Ni |
| C95210 | - | - | CuAl6Ni |
| C95220 | - | - | CuAl6Ni |
| C95300 | - | - | CuAl6Ni |
| C95400 | - | - | CuAl6Ni |
| C95410 | - | - | CuAl6Ni |
| C95420 | - | - | CuAl6Ni |
| C95500 | - | - | CuAl6Ni |
| C95510 | - | - | CuAl6Ni |
| C95520 | - | - | CuAl6Ni |
| C95600 | - | - | CuAl6Ni |
| C95800 | - | - | CuAl6Ni |
| C95810 | - | - | CuAl6Ni |
| C95820 | - | - | CuAl6Ni |
| C95900 | - | - | CuAl6Ni |
| UNS / ASTM Grade | IS Standard | EN / BS | Plates / Sheets (Thickness mm) | Rods / Bars (Diameter / Cross-section mm) | Tubes / Pipes (OD mm × Wall mm) | Length (mm) | Notes / Applications |
|---|---|---|---|---|---|---|---|
| C60800 | AB1 | CA 104 | 3–100 | 10–200 | 15–150 × 2–25 | Up to 6000 | Bushings, Bearings, Industrial fittings |
| C61000 | AB1 | CW307G | 3–100 | 10–200 | 15–150 × 2–25 | Up to 6000 | Marine components, shafts |
| C61300 | AB2 | CW308G | 3–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Shafts, gears, fittings |
| C61400 | AB2 | - | 3–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Seawater-exposed parts |
| C61500 | AB2 | - | 5–150 | 20–250 | 20–200 × 2–30 | Up to 6000 | Hydraulic components, bushings |
| C61550 | AB2 | - | 5–150 | 20–250 | 20–200 × 2–30 | Up to 6000 | Wear-resistant parts |
| C61800 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | Heavy-duty marine fittings |
| C61900 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | High-strength shafts, wear parts |
| C62300 | AB3 | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Bearings, wear plates |
| C62500 | AB3 | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Marine hardware, valve seats |
| C63000 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | Aerospace & marine components |
| C63020 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | Pump impellers, shafts |
| C63400 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | Bearings & bushings |
| C63600 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | Marine hardware |
| C63800 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | Heavy-duty valves & bushings |
| C64200 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | Propellers, shafts |
| C64210 | AB3 | - | 10–200 | 25–300 | 25–250 × 3–35 | Up to 6000 | Pump impellers, marine hardware |
| C95200 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Bearings & bushings |
| C95210 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Industrial components |
| C95220 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Valves, fittings |
| C95300 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Marine components |
| C95400 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Bushings, wear plates |
| C95410 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Pump parts, shafts |
| C95420 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Bearings, industrial fittings |
| C95500 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Heavy-duty bushings |
| C95510 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Marine hardware, pumps |
| C95520 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Valves, bearings |
| C95600 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Industrial fittings |
| C95800 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Bearings, bushings |
| C95810 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Pump components, shafts |
| C95820 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Marine & industrial applications |
| C95900 | - | - | 5–150 | 15–250 | 20–200 × 2–30 | Up to 6000 | Heavy-duty valves, pumps |
| Thickness (mm) | 1 m × 1 m Sheet Weight (kg) | 2 m × 1 m Sheet Weight (kg) | 2 m × 2 m Sheet Weight (kg) | Notes |
|---|---|---|---|---|
| 3 | 25.5 | 51 | 102 | Light sheet, decorative & industrial |
| 5 | 42.5 | 85 | 170 | Marine panels, structural |
| 10 | 85 | 170 | 340 | Structural, heavy-duty fittings |
| 20 | 170 | 340 | 680 | Heavy machinery, bushings |
| 50 | 425 | 850 | 1700 | Industrial plates, wear-resistant |
| 100 | 850 | 1700 | 3400 | Very heavy-duty industrial use |
| 150 | 1275 | 2550 | 5100 | Specialized marine/industrial |
| 200 | 1700 | 3400 | 6800 | Very heavy-duty, large structural plates |
| Diameter / Cross-section (mm) | Weight per meter (kg) | Notes |
|---|---|---|
| 10 | 6.7 | Small shafts, pins |
| 20 | 26.7 | Shafts, fittings |
| 25 | 41.7 | Medium shafts, bushings |
| 50 | 167 | Heavy shafts, industrial |
| 100 | 667 | Large shafts, marine use |
| 200 | 2667 | Very heavy-duty shafts, structural |
| 300 | 6000 | Extreme-duty industrial shafts |
| Outer Diameter (mm) | Wall Thickness (mm) | Weight per meter (kg) | Notes |
|---|---|---|---|
| 25 | 2 | 3.3 | Small hydraulic pipes |
| 50 | 5 | 16.6 | Marine piping, pump tubes |
| 100 | 10 | 66.7 | Industrial pipelines |
| 150 | 15 | 150 | Heavy-duty seawater piping |
| 200 | 20 | 267 | Large marine / structural pipes |
| 250 | 25 | 417 | Heavy industrial / marine |
| 300 | 30 | 600 | Extreme-duty marine/industrial |
| ASTM / UNS Grade | IS Standard | EN / BS | Chemical Composition (wt%) | Notes |
|---|---|---|---|---|
| C60800 | AB1 | CA 104 | Cu: balance, Al: 5, As: 0.2–0.7, Fe: ≤1, Ni: ≤0.5 | Corrosion-resistant, bearings & bushings |
| C61000 | AB1 | CW307G | Cu: balance, Al: 8, Fe: 3–5, Ni: ≤1 | High strength, marine hardware |
| C61300 | AB2 | CW308G | Cu: balance, Al: 9, Fe: ≤2, Ni: ≤1 | Industrial fittings, gears |
| C61400 | AB2 | – | Cu: balance, Al: 10, Fe: 2–3, Ni: ≤1 | Seawater applications |
| C61500 | AB2 | – | Cu: balance, Al: 9, Ni: 3, Fe: 2 | Hydraulic components, bushings |
| C61550 | AB2 | – | Cu: balance, Al: 10, Ni: 3, Fe: 2 | High hardness, wear-resistant |
| C61800 | AB3 | – | Cu: balance, Al: 10, Ni: 5, Fe: 5 | Heavy-duty marine fittings |
| C61900 | AB3 | – | Cu: balance, Al: 11, Ni: 6, Fe: 6 | High mechanical strength |
| C62300 | AB3 | – | Cu: balance, Al: 6, Si: 2, Fe: 1–2 | Bearings, wear plates |
| C62500 | AB3 | – | Cu: balance, Al: 7, Si: 2, Fe: ≤1 | Marine hardware, valve seats |
| C63000 | AB3 | – | Cu: balance, Al: 10, Ni: 5 | Aerospace & marine components |
| C63020 | AB3 | – | Cu: balance, Al: 10, Ni: 5, Fe: ≤1 | Pump impellers, shafts |
| C63400 | AB3 | – | Cu: balance, Al: 10, Ni: 5, Fe: ≤1 | Bearings, bushings |
| C63600 | AB3 | – | Cu: balance, Al: 10, Ni: 5, Fe: ≤1 | Marine fittings |
| C63800 | AB3 | – | Cu: balance, Al: 10, Ni: 5, Fe: ≤1 | Heavy-duty valves & bushings |
| C64200 | AB3 | – | Cu: balance, Al: 10, Fe: 2 | Propellers, shafts |
| C64210 | AB3 | – | Cu: balance, Al: 10, Fe: 2 | Pump impellers |
| C95200 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Bushings, bearings |
| C95210 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Industrial components |
| C95220 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Valves |
| C95300 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Bearings, marine |
| C95400 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Bushings, wear plates |
| C95410 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Pump parts, shafts |
| C95420 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Bearings, industrial fittings |
| C95500 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Heavy-duty bushings |
| C95510 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Marine hardware, pumps |
| C95520 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Valves, bearings |
| C95600 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Industrial fittings |
| C95800 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Bearings, bushings |
| C95810 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Pump components, shafts |
| C95820 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Marine & industrial |
| C95900 | – | – | Cu: balance, Al: 6, Ni: 5, Fe: 1 | Heavy-duty valves, pumps |
| Step | Description | Purpose / Notes |
|---|---|---|
| 1. Raw Material Selection | High-purity copper, aluminium, nickel, iron, and other alloying elements are weighed precisely according to grade specifications (C60800–C95900). | Ensures correct chemical composition and quality. |
| 2. Melting & Alloying | Materials are melted in induction furnaces or cupola furnaces at 1050–1100°C. Alloying elements (Al, Ni, Fe, Si, As) are added and thoroughly mixed. | Uniform composition and removal of impurities. |
| 3. Degassing & Fluxing | Molten metal is treated with fluxes and degassed to remove dissolved gases and oxides. | Prevents porosity and improves casting quality. |
| 4. Casting | Molten alloy is poured into molds:
|
Produces near-net shapes, minimizes machining. |
| 5. Cooling & Solidification | Castings are cooled slowly to avoid thermal stresses and cracks. | Achieves desired grain structure and mechanical properties. |
| 6. Hot Working / Forging | Billets or castings are hot forged or rolled at 700–900°C. Processes include:
|
Refines grain structure, improves strength and toughness. |
| 7. Machining / Cutting | Components are machined to final dimensions using CNC machines, lathes, and milling machines. | Achieves high dimensional accuracy; Aluminium bronze is moderately difficult to machine. |
| 8. Heat Treatment | Optional solution treatment at 900–950°C followed by water quenching to enhance hardness and mechanical properties. | Improves wear resistance and tensile strength. |
| 9. Surface Finishing | Polishing, sandblasting, or shot peening is applied to improve surface smoothness and corrosion resistance. | Enhances appearance and prevents surface defects. |
| 10. Quality Inspection | Visual, dimensional, and non-destructive tests (NDT) such as ultrasonic or dye-penetrant testing; mechanical tests for tensile, hardness, and impact. | Ensures compliance with ASTM/IS/EN standards. |
| 11. Packing & Dispatch | Products are packed using rust-preventive oils, protective wraps, and crates for domestic or export delivery. | Protects against corrosion and damage during transport. |
| Finish Type | Process / Method | Purpose / Effect | Typical Applications |
|---|---|---|---|
| Machining Finish | CNC, turning, milling, grinding | Provides dimensional accuracy, smooth surface | Bushings, shafts, industrial fittings |
| Polishing | Mechanical buffing, vibratory finishing | Enhances surface smoothness, aesthetics, reduces friction | Decorative hardware, marine fittings, valves |
| Lacquering / Clear Coating | Spray or dip coating with clear lacquer | Protects surface from tarnish, preserves metallic shine | Decorative components, architectural hardware |
| Electroplating | Nickel or Chrome plating | Improves corrosion resistance, surface hardness, shiny finish | Aerospace components, marine hardware |
| Powder Coating | Electrostatic spray + baking | Protective and decorative coating, corrosion protection | Outdoor equipment, industrial hardware |
| Sandblasting / Shot Blasting | Abrasive blasting | Uniform matte finish, removes scale and oxides | Pump housings, valves, structural parts |
| Anodizing (limited for Aluminium Bronze) | Chemical treatment | Thin oxide layer for protection and color | Decorative parts, less common in marine hardware |
| Enamel Coating / Meena Work | Hand or machine enamel application | Decorative color coating, corrosion protection | Handicraft & architectural products |
| Lapping / Superfinishing | Abrasive stones, polishing compounds | Achieves very tight surface finish, reduces wear | Bearings, shafts, pump components |
| Passivation / Chemical Treatment | Acid or alkaline treatment | Removes surface impurities, enhances corrosion resistance | Marine components, seawater-exposed parts |
| Painting / Powder Coating | Primer + paint or powder spray | Protective coating for industrial or decorative use | Industrial valves, outdoor equipment |
| Oil / Wax Coating | Light protective film | Prevents oxidation and corrosion during storage or transport | Bushings, fittings, decorative items |
| Industry | Typical Aluminium Bronze Grades | Applications / Components | Key Benefits |
|---|---|---|---|
| Marine & Shipbuilding | C60800, C61000, C61800, C63000, C95500 | Propellers, shafts, rudder components, pump impellers, marine hardware | High corrosion resistance in seawater, high strength, wear resistance |
| Industrial Machinery | C61300, C61400, C61500, C61550, C95400 | Bearings, bushings, gears, valve seats, wear plates | Excellent mechanical strength, wear resistance, long service life |
| Hydraulic & Pneumatic Systems | C61500, C61550, C63020 | Hydraulic pistons, pump parts, cylinder components | High pressure handling, corrosion resistance, dimensional stability |
| Aerospace & Defense | C63000, C95500 | Aerospace components, bushings, valves | High strength-to-weight ratio, wear-resistant, reliable in extreme conditions |
| Oil & Gas Industry | C61800, C62300 | Valves, pump impellers, fittings, shafts | Corrosion resistance, erosion resistance in fluids, long-term durability |
| Power Generation / Energy | C61500, C61800, C95410 | Pump impellers, turbine bushings, hydraulic components | Wear resistance, corrosion resistance, high mechanical properties |
| Architectural & Decorative | C60800, C61000, C95200 | Handrails, cladding, decorative panels, artwork | Aesthetic appeal, polished finish, corrosion resistance |
| Marine Renewable Energy | C61800, C95500 | Tidal turbines, offshore pump components | Seawater corrosion resistance, mechanical strength |
| Food & Beverage Industry | C60800, C61000 | Valves, fittings, pump components | Non-toxic, corrosion-resistant, sanitary applications |
| Transportation / Automotive | C61300, C61500 | Bushings, bearings, valve components | Wear-resistant, durable under high stress and load |
Packaging is a major part of every delivery, and we understand it very well. We supply many types of metals and other industrial metal products to make sure they reach our customers safely. We know products face many types of problems, such as vibration, moisture and rough handling therefore we follow a careful and organised packaging process. Our goal is simple: we deliver every product in the same strong and perfect condition as when it leaves our facility.
We check every order before packing it. The size, straightness, surface quality, grade, and quantity of each rod and bar are checked. We ensure that the material is correct as per the customer request. Once inspected, we sort the products by their size and grade of material. This will ensure that we maintain the order in everything and prevent errors in dispatch. Bundling and loading are also simpler and quicker.
After these steps, make sure to arrange the products in proper alignment so that they are straight and balanced. Then they are strapped down with industrial grade strapping. These straps keep the bundle secure during lifting and transportation. We include additional support to shorten bending or movement in longer rods. We also ensure that the straps do not tear the edges or the surface of the material. This cautious wrapping ensures the merchandise is secure throughout the delivery and transportation.
Sometimes metal can be damaged by moisture and changing weather conditions. We apply protective methods based on the shipment type and destination. We may use anti-rust coatings, moisture-resistant wrapping, or protective covers to prevent them. Our additional cover against humidity and corrosion is given to export shipments and coastal deliveries. These will assist us to retain the shine, surface finish and integrity of our metal products in the long-distance transportation.
In case of large orders and/or shipments to the export market, we offer extra protection. We pack them on heavy pallets or stuff them into tough wooden structures that can be transported all over the world. The packaging is dependent on the size and weight of the shipment. We ensure that the packing is able to withstand packing pressure and movement of containers. This strong outer coating secures the materials throughout their long trips, port services and storage in warehousing.
We have proper lifting equipment such as forklifts and cranes to load materials. Our team places the bundles carefully inside trucks or containers. We place them in such a manner that they do not roll or shift during the transportation. We balance the weight to minimise the weight on any section of the shipment. Our safe loading methods give us the chance to reduce the chances of being damaged in transit, whether it is along the road or the sea.
Ganga R Ispat Metals distributes its products in India and also in overseas markets. We provide transportation with trusted logistics vendors. In the case of domestic deliveries, we organise road transportation. In export orders, we meet the international shipping standards and container loading requirements. Each shipment will be planned based on the delivery schedules to make it arrive on time. Our well organized transport system assists us in delivering products in an efficient and safe way.
We make ready all papers preceding dispatch. These documents can be invoices, packing lists, and required certificates. Proper documentation assists in easy transportation and reduced time in clearance of customs when making export shipments. We have good records to promote transparency and professional service.
A well-structured packaging and transportation process directly impacts product performance upon delivery. Our approach ensures:
We believe that packaging is not just about wrapping materials — it is about protecting the value and reliability of the product until it reaches the client.
In Ganga R Ispat Metals, we suppose that safe packaging and transportation ensure the value of our products. To avoid bending, scratches, and corrosion, we make every effort to avoid transit damage. We consider packaging as our quality responsibility. We have a standard process; however, our packing techniques are changed according to the product size, order quantity, and destination.
We ensure that all the rods and bars are sold to our customers in a powerful, secure and working condition. We offer secure packaging or assured transportation as an additional service.
Aluminium Bronze Products are very strong and stable, even when the temperature is high. This renders them applicable in the power plants, heavy machinery and industrial systems.
Yes, Aluminium Bronze Products are stronger than brass and a range of regular bronze alloys. They are able to deal with heavy loads and pressure without being deformed.
Aluminium Bronze Products are very resistant to corrosion in seawater and are not readily corroded. This predisposes them to marine machinery, parts of ships, and offshore.
Copper and aluminium are the primary materials used to make Aluminium Bronze Products. This blend makes them very strong, greatly resistant to corrosion, and of long working life.
The Aluminium Bronze Products are common in valves, pumps, bearings, gears, bushings, and heavy engineering items in which strength and resistance to corrosion are necessary.
In choosing Aluminium Bronze Products, the user is expected to take into consideration the load conditions in which they will be used, working conditions, temperature, and the necessary service life in order to perform effectively.
