Gun Metal Ingots Manufacturer in Nashik

Gun Metal Ingots are a reliable starting material in the production of components needed to be strong, corrosion-resistant and have a uniform alloy content. Having established Gun Metal Ingots Manufacturers in Nashik, we are able to create highly cast ingots with balanced copper-tin-zinc composition, which allows them to melt smoothly, have an even grain structure and be machined reliably to support industry production. 

These ingots are used to improve casting performance, durability and structural stability in marine and engineering. Approved as a reliable Gun Metal Ingots Exporters in Nashik, we have a high level of quality checks, control of slag and safe supply to international demands. Our gunmetal ingots assist manufacturers in obtaining high precision in their output, long life and reliable performance in harsh mechanical and industrial conditions.

Ganga R Ispat Metal is recognized as a dependable Gunmetal Ingots Manufacturer in Nashik. Our manufactured gunmetal ingots are balanced with strength, durability, and high metallurgical performance. Focusing on ingots’ alloy, material purity, casting, and control, we manufacture gunmetal dosages that meet the high-performance criteria of industries in Nashik.

Backed by our experts, state-of-the-art production facilities guarantee uniform composition and all necessary mechanical properties for each ingot. Heavy industrial applications, engineering units, and foundries use gunmetal ingots in Nashik. Rely on us for long service life and corrosion resistance. Owing to our commitment to quality and timely deliveries, Ganga R Ispat Metal has become the preferred supplier for gunmetal ingots.

Reliable Gunmetal Ingots Suppliers in Nashik

The constant operation in the foundries and engineering industries requires the constant supply of high-grade gunmetal ingots. Being a reliable Gunmetal Ingots Suppliers in {location} of the region, we have enough stocks of the various grades of gunmetal, which could be utilized in casting, machining, and fabrication procedures.

The cost and worth of gunmetal ingots are determined by the market price of copper and tin, the composition of the alloy, the weight of the ingot, and the precision of manufacture. Familiarity with these characteristics will help buyers select gunmetal ingots with the right combination of strength, durability, and cost-effectiveness necessary for long-term use.

Distribution and Application Support—Gunmetal Ingots Dealers in Nashik

We, being established Gunmetal Ingots Dealers in the Nashik play a crucial role as an interface between the manufacturers and the end-use industries. We sell our gunmetal ingots to manufacturers of pumps, valves, and marine components and to all kinds of engineering industries.

Gunmetal ingots are used for the manufacture of bushes, valves, pump bodies, flanges, and marine fittings. The selection of the grade of gunmetal for a particular application is determined by pressure requirements, corrosion exposure, machining, service environment, and other factors to ensure reliable downstream processing and service of the product.

Efficient Services to Major Industrial Areas of Nashik

We are a Gujarat, India-based company with a well-managed logistics setup that ensures smooth gunmetal ingot delivery across Nashik. Industries located in {Local_Hubs} benefit from our timely, secure, and consistent supply, helping them maintain uninterrupted workflow.

Global Demand and Standards—Gunmetal Ingots Exporters in Nashik

As growth in the global demand of corrosion resistance and high-strength alloys increases, Gunmetal Ingots Exporters in Nashik become an essential part of global supply chains. Ganga R Ispat Metal is an exporter of gunmetal ingots that meet global criteria of quality in the chemical composition, cleanness, and casting capabilities.

The ingots of gunmetal are of marine grade and are normally utilized in marine fittings, industrial valves, pump parts, hydraulic systems, and robust engineering. They are dependable when it comes to pressure and wear resistance, so they are suitable for the domestic and global markets.

Apprehending the Gunmetal Ingot Cost Factors

Gunmetal ingots are affected by many technical and market processes, including copper content, tin content, alloy grade, weight of manufactured ingots, manufacturing method, and prevailing metal prices. The higher the tin level in an alloy, the better the structural strength and corrosion resistance, but the more expensive the alloy.

Buyers must look beyond the cost of the first purchase and think of the benefits of a long-term purchase, like longevity, less wear and tear, less maintenance, and better service life. Gunmetal ingots of high quality translate into high value throughout the product life.

Products that consume gunmetal ingots include:

  • Valves, fitting, and pumps production
  • Bearings, bushes, and machineries
  • Shipbuilding and marine
  • Hydraulic and pressure systems
  • Industrial machinery and engineering

The specification of gunmetal ingot is an important step towards ensuring safe, efficient, and standard manufacturing outcomes.

Very Reliable Supplier of Fine Gunmetal Ingots.

Due to their strength, resistance to corrosion, and ability to withstand pressure, gunmetal ingots continue to be an essential part of contemporary industrial-engineering use. Having knowledge about the material properties, uses, and cost considerations leads to knowledgeable buying decisions.

From the manufacturing and supply down to the distribution and export, Ganga R Ispat Metal keeps serving the industries with high-quality gunmetal ingots that can offer reliability, structural integrity, and value of operations in the long run.

MECHANICAL PROPERTIES – GUN METAL INGOTS

G1 (BS 1400 G1-C)

Property Typical Value
Tensile Strength 200 – 240 MPa
Yield Strength (0.2% Proof) 100 – 130 MPa
Elongation 10 – 18 %
Brinell Hardness 65 – 80 HB
Compressive Strength ~350 MPa
Shear Strength 150 – 180 MPa

G2 (BS 1400 G2-C)

Property Typical Value
Tensile Strength 220 – 260 MPa
Yield Strength 110 – 150 MPa
Elongation 8 – 15 %
Brinell Hardness 70 – 90 HB
Compressive Strength ~400 MPa
Shear Strength 160 – 200 MPa

G3 (BS 1400 G3-C)

Property Typical Value
Tensile Strength 240 – 280 MPa
Yield Strength 120 – 170 MPa
Elongation 6 – 12 %
Brinell Hardness 80 – 100 HB
Compressive Strength ~450 MPa
Shear Strength 180 – 220 MPa

LG1 (BS 1400 LG1-C)

Property Typical Value
Tensile Strength 200 – 250 MPa
Yield Strength 100 – 140 MPa
Elongation 10 – 20 %
Brinell Hardness 65 – 85 HB
Bearing Performance Good

LG2 (BS 1400 LG2-C)

Property Typical Value
Tensile Strength 220 – 260 MPa
Yield Strength 110 – 150 MPa
Elongation 8 – 15 %
Brinell Hardness 70 – 90 HB
Wear Resistance Very Good

LG3 (BS 1400 LG3-C)

Property Typical Value
Tensile Strength 240 – 300 MPa
Yield Strength 130 – 180 MPa
Elongation 6 – 12 %
Brinell Hardness 80 – 105 HB
Load Capacity High

LTB-1

Property Typical Value
Tensile Strength 210 – 250 MPa
Yield Strength 100 – 140 MPa
Elongation 10 – 18 %
Brinell Hardness 65 – 85 HB

LTB-2

Property Typical Value
Tensile Strength 230 – 270 MPa
Yield Strength 120 – 160 MPa
Elongation 8 – 15 %
Brinell Hardness 75 – 95 HB

Physical Properties

BS 1400 – Gun Metal Grades

Property Typical Value Notes
Density 8.7 – 8.9 g/cm³ ≈ 8700 – 8900 kg/m³
Melting Range 900 – 1050 °C Depends on Sn & Pb content
Color Reddish Brown Copper-based alloy
Grain Structure Fine to Medium Controlled by casting process
Porosity Level Low (if properly cast) Pressure tight grades available
Magnetic Property Non-Magnetic μ ≈ 1.0
Electrical Conductivity 7 – 16 % IACS Moderate conductor
Modulus of Elasticity 90 – 110 GPa Good rigidity

IS 318 – LTB Grades

Property Typical Value Notes
Density 8.75 – 8.85 g/cm³ Slight variation by grade
Melting Temperature 900 – 1020 °C Alloy dependent
Specific Gravity 8.7 – 8.9 Heavier than brass
Microstructure α-phase + lead globules Improves machinability
Corrosion Resistance Good Suitable for marine & steam
Surface Finish Smooth after machining Polishing possible

General Thermal Properties (All Gun Metal Grades)

Property Typical Value Notes
Thermal Conductivity 45 – 70 W/m·K Good heat dissipation
Melting Range 900 – 1050 °C Depends on tin & lead content
Pouring / Casting Temperature 1050 – 1150 °C Foundry applications
Specific Heat Capacity ~0.38 kJ/kg·K Moderate heat absorption
Coefficient of Thermal Expansion 16 – 18 ×10⁻⁶ /°C Dimensional change under heat
Thermal Diffusivity 1.3 – 1.8 ×10⁻⁵ m²/s Heat transfer rate
Continuous Service Temperature Up to 250 °C Industrial usage limit
Short-Term Max Temperature ~300 °C Not recommended for long duration
Thermal Shock Resistance Moderate Avoid sudden temp changes

BS 1400 – Grade Wise (Typical Range)

Grade Thermal Conductivity (W/m·K) Service Temp (°C) Notes
G1 50 – 65 Up to 220 General engineering
G2 48 – 62 Up to 240 Bearing applications
G3 45 – 60 Up to 250 Higher tin content
LG1 52 – 68 Up to 220 Better heat transfer
LG2 50 – 65 Up to 250 Marine fittings
LG3 45 – 60 Up to 260 Heavy-duty pressure parts

IS 318 – LTB Grades

Grade Thermal Conductivity (W/m·K) Max Service Temp (°C) Notes
LTB-1 50 – 65 220 – 240 Bearing bronze
LTB-2 45 – 60 240 – 250 Pump & valve components

BRITISH STANDARD – BS 1400 GRADES

Grade Standard Designation Alloy Type Typical Application
G1 BS 1400 G1-C Gun Metal Grade I General engineering castings
G2 (G12) BS 1400 G2-C Gun Metal Grade II Bearings & bushes
G3 BS 1400 G3-C Gun Metal Grade III Heavy-duty pressure parts
LG1 BS 1400 LG1-C Leaded Gun Metal Pumps & valves
LG2 BS 1400 LG2-C Leaded Gun Metal Marine fittings
LG3 BS 1400 LG3-C Leaded Gun Metal High-pressure components

INDIAN STANDARD – IS 318 GRADES

Grade Standard Alloy Type Typical Application
LTB-1 IS 318 Leaded Tin Bronze Bearings & bushings
LTB-2 IS 318 Leaded Gun Metal Pump & valve components
LTB-3 (If Required) IS 318 High-strength Gun Metal Heavy engineering parts

GENERAL CHARACTERISTICS OF GUN METAL INGOTS

Property Typical Value
Density ~8.7 – 8.9 g/cm³
Melting Range 900 – 1050 °C
Casting Temperature 1050 – 1150 °C
Thermal Conductivity 45 – 65 W/m·K
Electrical Conductivity 7 – 16 % IACS
Service Temperature Up to 250 °C

1. Standard Ingot Sizes (Rectangular Type)

Length (mm) Width (mm) Thickness (mm) Approx. Weight
300 – 400 80 – 120 40 – 60 15 – 25 kg
400 – 500 100 – 150 50 – 75 25 – 45 kg
500 – 600 120 – 180 60 – 100 40 – 75 kg

2. Block / Slab Type Ingots

Length (mm) Width (mm) Thickness (mm) Approx. Weight
500 – 800 200 – 300 80 – 150 80 – 250 kg
800 – 1000 250 – 400 100 – 200 250 – 600 kg

3. Notched / Foundry Ingots

Type Weight Range
Small Notched Ingots 5 – 15 kg
Medium Foundry Ingots 15 – 40 kg
Heavy Industrial Ingots 40 – 100 kg

4. Thickness Range (General)

Category Thickness Range
Small Ingots 40 – 75 mm
Medium Ingots 75 – 120 mm
Heavy Blocks 120 – 200 mm

Weight Chart – Standard Rectangular Ingots

Grade Typical Dimensions (L×W×T mm) Density (g/cm³) Approx. Weight (kg)
G1 300 × 100 × 50 8.7 13
G1 400 × 120 × 60 8.7 25
G2 400 × 120 × 60 8.8 25.3
G2 500 × 150 × 75 8.8 49.5
G3 500 × 150 × 75 8.9 50
G3 600 × 180 × 100 8.9 96
LG1 300 × 100 × 50 8.7 13
LG1 400 × 120 × 60 8.7 25
LG2 500 × 150 × 75 8.8 49.5
LG2 600 × 180 × 100 8.8 95
LG3 600 × 200 × 120 8.9 128
LG3 800 × 250 × 150 8.9 266
LTB-1 400 × 120 × 60 8.7 25
LTB-2 500 × 150 × 75 8.8 49.5

BS 1400 – Gun Metal Grades

G1 (BS 1400 G1-C)

Element Composition (%)
Copper (Cu) 85.0 – 88.0
Tin (Sn) 4.0 – 6.0
Zinc (Zn) 4.0 – 6.0
Lead (Pb) 4.0 – 6.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0
Total Impurities ≤ 0.5

G2 (BS 1400 G2-C)

Element Composition (%)
Copper (Cu) 83.0 – 87.0
Tin (Sn) 5.0 – 7.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 5.0 – 7.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0
Total Impurities ≤ 0.5

G3 (BS 1400 G3-C)

Element Composition (%)
Copper (Cu) 80.0 – 85.0
Tin (Sn) 6.0 – 8.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 6.0 – 8.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0
Total Impurities ≤ 0.5

BS 1400 – Leaded Gun Metal Grades

LG1 (BS 1400 LG1-C)

Element Composition (%)
Copper (Cu) 85.0 – 88.0
Tin (Sn) 4.0 – 6.0
Zinc (Zn) 4.0 – 6.0
Lead (Pb) 2.0 – 4.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

LG2 (BS 1400 LG2-C)

Element Composition (%)
Copper (Cu) 83.0 – 87.0
Tin (Sn) 5.0 – 7.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 4.0 – 6.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

LG3 (BS 1400 LG3-C)

Element Composition (%)
Copper (Cu) 80.0 – 85.0
Tin (Sn) 6.0 – 8.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 5.0 – 7.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

IS 318 – Leaded Tin Bronze (LTB Grades)

LTB-1 (IS 318)

Element Composition (%)
Copper (Cu) 86.0 – 89.0
Tin (Sn) 4.0 – 6.0
Zinc (Zn) 3.0 – 5.0
Lead (Pb) 3.0 – 5.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

LTB-2 (IS 318)

Element Composition (%)
Copper (Cu) 84.0 – 88.0
Tin (Sn) 5.0 – 7.0
Zinc (Zn) 2.0 – 5.0
Lead (Pb) 4.0 – 6.0
Iron (Fe) ≤ 0.3
Nickel (Ni) ≤ 1.0

MANUFACTURING PROCESS – GUN METAL INGOTS

Step No. Process Stage Description Purpose
1 Raw Material Selection High purity Copper, Tin, Zinc & Lead selected Ensure correct chemical composition
2 Charging Raw materials charged into furnace Prepare for melting
3 Melting Induction / Crucible furnace at 1000–1150°C Uniform alloy formation
4 Alloying Controlled addition of Sn, Zn, Pb as per grade Achieve BS / IS specification
5 Fluxing Flux added to remove oxidation Clean molten metal
6 Slag Removal Surface impurities removed Improve metal purity
7 Degassing Remove dissolved gases Reduce porosity
8 Chemical Testing Sample tested by OES / Spectrometer Verify composition before casting
9 Pouring Molten metal poured into ingot molds Form ingot shape
10 Solidification Controlled cooling Minimize internal stress
11 Shakeout & Removal Ingots removed from molds Prepare for finishing
12 Fettling / Surface Cleaning Remove surface scale & burrs Improve surface quality
13 Inspection Visual & dimensional check Quality assurance
14 Marking Heat number & grade marking Traceability
15 Packing & Dispatch Packed on pallets / crates Safe transportation

1. Surface Cleaning

Method Purpose Application
Shot Blasting Remove scale & sand (cast surface) As-cast ingots
Sand Blasting Surface smoothing Foundry finish
Wire Brushing Remove oxidation layer Pre-machining
Pickling (Mild Acid) Remove surface impurities Before coating

2. Machined Finish

Process Surface Roughness (Ra) Purpose
Turning 3.2 – 6.3 µm General machining
Milling 1.6 – 3.2 µm Flat surfaces
Grinding 0.8 – 1.6 µm Precision finish
Lapping 0.2 – 0.8 µm Bearing surfaces

3. Polishing & Buffing

Type Result
Manual Polishing Smooth semi-gloss finish
Machine Buffing High gloss decorative finish
Mirror Polishing Reflective surface (Ra < 0.4 µm)

4. Protective Coatings

Coating Purpose
Clear Lacquer Prevent tarnishing
Anti-Corrosion Oil Temporary storage protection
Wax Coating Moisture barrier
Epoxy Coating Chemical resistance

Typical Surface Finish Levels

Finish Type Appearance Application
As-Cast Rough Raw material use
Machined Smooth Industrial components
Polished Glossy Decorative parts
Coated Protected Marine & chemical industries

Applications of Gun Metal Ingots

S.No Application Area Specific Use Reason for Use
1 Valves & Pumps Valve bodies, pump housings Corrosion resistance and pressure strength
2 Marine Components Propellers, seawater fittings Excellent resistance to saltwater corrosion
3 Bearings & Bushings Sliding bearings, bushes Good wear resistance and low friction
4 Pipe Fittings Flanges, pipe connectors Strong and leak-resistant
5 Steam & Hydraulic Systems Steam fittings, hydraulic components Withstands high pressure and temperature
6 Gear Components Worm gears, gear blanks Good machinability and durability
7 Industrial Machinery Parts Casting parts for heavy machines High strength and good casting properties
8 Electrical Components Terminal connectors Good conductivity and corrosion resistance

Reliable Packaging and Global Transportation Solutions for Our Product

Packaging is a major part of every delivery, and we understand it very well. We supply many types of metals and other industrial metal products to make sure they reach our customers safely. We know products face many types of problems, such as vibration, moisture and rough handling therefore we follow a careful and organised packaging process. Our goal is simple: we deliver every product in the same strong and perfect condition as when it leaves our facility.

Pre-Dispatch Inspection & Material Segregation

We check every order before packing it. The size, straightness, surface quality, grade, and quantity of each rod and bar are checked. We ensure that the material is correct as per the customer request. Once inspected, we sort the products by their size and grade of material. This will ensure that we maintain the order in everything and prevent errors in dispatch. Bundling and loading are also simpler and quicker.

Structured Bundling & Securing Process

After these steps, make sure to arrange the products in proper alignment so that they are straight and balanced. Then they are strapped down with industrial grade strapping. These straps keep the bundle secure during lifting and transportation. We include additional support to shorten bending or movement in longer rods. We also ensure that the straps do not tear the edges or the surface of the material. This cautious wrapping ensures the merchandise is secure throughout the delivery and transportation.

Surface Protection & Corrosion Control

Sometimes metal can be damaged by moisture and changing weather conditions. We apply protective methods based on the shipment type and destination. We may use anti-rust coatings, moisture-resistant wrapping, or protective covers to prevent them. Our additional cover against humidity and corrosion is given to export shipments and coastal deliveries. These will assist us to retain the shine, surface finish and integrity of our metal products in the long-distance transportation.

Palletisation & Reinforced Export Packing

In case of large orders and/or shipments to the export market, we offer extra protection. We pack them on heavy pallets or stuff them into tough wooden structures that can be transported all over the world. The packaging is dependent on the size and weight of the shipment. We ensure that the packing is able to withstand packing pressure and movement of containers. This strong outer coating secures the materials throughout their long trips, port services and storage in warehousing.

Safe Loading & Handling Procedures

We have proper lifting equipment such as forklifts and cranes to load materials. Our team places the bundles carefully inside trucks or containers. We place them in such a manner that they do not roll or shift during the transportation. We balance the weight to minimise the weight on any section of the shipment. Our safe loading methods give us the chance to reduce the chances of being damaged in transit, whether it is along the road or the sea.

Domestic & International Transportation Network

Ganga R Ispat Metals distributes its products in India and also in overseas markets. We provide transportation with trusted logistics vendors. In the case of domestic deliveries, we organise road transportation. In export orders, we meet the international shipping standards and container loading requirements. Each shipment will be planned based on the delivery schedules to make it arrive on time. Our well organized transport system assists us in delivering products in an efficient and safe way.

Documentation & Compliance Management

We make ready all papers preceding dispatch. These documents can be invoices, packing lists, and required certificates. Proper documentation assists in easy transportation and reduced time in clearance of customs when making export shipments. We have good records to promote transparency and professional service.

Why Our Packaging System Matters

A well-structured packaging and transportation process directly impacts product performance upon delivery. Our approach ensures:

  • Maintained straightness and dimensional accuracy
  • Reduced transit-related damage
  • Controlled moisture exposure
  • Export ready packaging standards
  • Consistent delivery quality

We believe that packaging is not just about wrapping materials — it is about protecting the value and reliability of the product until it reaches the client.

Our Commitment to Secure Delivery

In Ganga R Ispat Metals, we suppose that safe packaging and transportation ensure the value of our products. To avoid bending, scratches, and corrosion, we make every effort to avoid transit damage. We consider packaging as our quality responsibility. We have a standard process; however, our packing techniques are changed according to the product size, order quantity, and destination.

We ensure that all the rods and bars are sold to our customers in a powerful, secure and working condition. We offer secure packaging or assured transportation as an additional service.

Certificate
ISO Certified Certificate
ISO Certified Certificate
Ministry of Commence and Industry
Ministry of Commence and Industry
Tade Mark Registry
Tade Mark Registry
Udyam Registratiion Certificate
Udyam Registratiion Certificate

Frequently Asked Questions About Gun Metal Ingots

Yes. The ingots of our gun metal are produced in accordance with international standards and packed in moisture-resistant and protective wrappings to make their handling and transportation to the international markets safe.

Yes. The gunmetal ingots resist corrosion in the seawater and humid environments well thus are applicable in the marine environment such as ship components, seawater pumps, and offshore valves.

The ingots of gunmetals primarily consist of copper, tin and zinc, but a low percentage of lead is contained. This is an exact combination of alloys, making it highly strong, resistant to corrosion, wear and tear, and easily castable industrially.

Gunmetal ingots are predominantly made of copper, tin and zinc and a very small amount of lead. This is the exact alloy mixture that is very strong, resistant to corrosion and wear, and very castable in industries.

Yes. Gunmetal is very resistant to seawater and corrosion, making it very suitable for marine pumps, valves, and bearings, as well as offshore applications.

The sheets may be offered in a mill finish, polished or matte finish, but bushes may be machined, honed or polished according to the needs of their application and OEM requirements.

Valued Clients
JINDAL SAW LTD. Client of Ganga R Ispat Metals
Adani Client of Ganga R Ispat Metals
MAHARASHTRA SEAMLESS LIMITED Client of Ganga R Ispat Metals
Jindal Steel & Power Client of Ganga R Ispat Metals
GALLANTT ISPAT LIMITED Client of Ganga R Ispat Metals
PBW Client of Ganga R Ispat Metals
CYMyutec Client of Ganga R Ispat Metals
Ratnamani Client of Ganga R Ispat Metals
Asian Client of Ganga R Ispat Metals
Arcelor Mittal Nippon Steel India Client of Ganga R Ispat Metals
Apollo Client of Ganga R Ispat Metals
BKT Client of Ganga R Ispat Metals
Plasto Client of Ganga R Ispat Metals
Laxcon Client of Ganga R Ispat Metals
Welspun Client of Ganga R Ispat Metals
LARSEN & TOUBRO Client of Ganga R Ispat Metals
Jindal Pipe  Client of Ganga R Ispat Metals
reliance  Client of Ganga R Ispat Metals

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