Brass Rods Manufacturer in Jaipur

The extensive use of brass rods is seen in various industries owing to the great strength, corrosion resistance, excellent machinability, and great thermal and electrical conductivity of these metals. These metals can be employed in the production of highly precise parts, electrical parts, plumbing parts, fasteners, valves, and automotive parts.

Ganga R Ispat Metals is considered to be one of the Top Brass Rods Manufacturers in Jaipur who manufactures high-quality brass rods using advanced methods from the finest brass alloys. These brass rods are known to offer excellent mechanical strength, great wear resistance, and long life. 

Offered in an extensive variety of diameters, lengths, grades, shapes, and customizations, the brass rods have found use in many industries including electrical, plumbing, engineering, construction, automotive, hardware, marine, and general manufacturing. The brass rods have excellent machinability and corrosion resistance properties.

All brass rods produced by Ganga R Ispat Metals go through strict quality checks to guarantee excellent surface finish and dimensional tolerance. All these rods are used in various industrial applications and custom engineering applications and offer good performance and easy processing. By paying great attention to the quality of the products, accurate production, and speedy delivery, Ganga R Ispat Metals offers high performance brass rods to meet the demands of the changing industry.

Being a precision based industry, it depends upon the brass rods that are very versatile and can be used to attain that precision level. Brass is a copper-zinc alloy that is extremely easy to machine, also possesses excellent corrosion resistance properties and is used in the manufacture of electrical, plumbing and automotive components. Procurement managers prioritizing the procurement of dependable brass rods near me are also responsible for securing these profiles locally to ensure a stable manufacturing workflow, avoiding any disruptions that can be caused by bottlenecks. 

Engineering solutions are crucial for the market, and Brass Rod Manufacturers in Jaipur tailor their alloys to suit industry requirements. Ganga R Ispat Metals is in sync with this manufacturing pulse by stocking a variety of raw material inputs that are technically standard and enabling high-speed flawless industrial productions.

Liquid Fire to Precision: Industrial Profiles Development

The origin of a brass rod begins at the beginning, in the foundry, where copper and zinc are heated to a high temperature (in excess of 900°C) until they are melted together to make molten material.

  • Melt: At these temperatures, copper and zinc are both melted.
  • Extrusion: After liquefaction, the molten metal solidifies into billets, and is forced through a die of precise dimensions.
  • Transformational: This mechanical force acting on the liquid state of the metals alters the internal grain structure of the metals and gives a stable mass with structural integrity.

The thermal processing used in the production of the brass rod plays an important role in the engineering shop being able to obtain the high quality of brass rods for sale.

Forging Stronger Links: Premium Brass Rods Suppliers in Jaipur

Mechanical tolerances, chemical purity and exact alloy compositions are required for high-speed machining. Ganga R Ispat Metals has been the most reliable Brass Rod Suppliers in Jaipur for many years.Our strategically positioned network connects seamlessly with {Local-Hubs} to streamline domestic freight delivery. Regional manufacturing plants can rely on a flawless material supply, avoiding unexpected downtime while fully satisfying rigorous industrial engineering standards. 
 

Architectural Elegance meets Heavy-Duty Mechanical Endurance

These copper alloys can be found in many modern architectural structures as well as large-scale assembly equipment. Architectural Grade Brass (or Warm-Golden -Finish) fulfills massive functional requirements as luxury finishes in addition, these are solid copper alloys which provide consistent mechanical strength through their rugged chemical properties. It is naturally resistant to atmospheric tarnishing, and can therefore be used in exposed settings where harsh conditions are present.

Global Integration: Progressive Brass Rods Exporters in Jaipur

International metal markets require utmost compliance with global standards, custom packaging, and flexible logistics. Ganga R Ispat Metals are progressive Brass Rod Exporters in Jaipur and supply high-quality and corrosion-resistant profiles in major shipping routes around the world. 

The Silent Fluid Highways of Modern Plumbing and Valves

In the highly complex piping and plumbing systems in industrial fuel lines, brass quietly performs the "heavy lifting" for each system. Brass is considered to be not only a versatile metal but it is also used in manufacturing various items such as valve stems, heavy duty connections, and pressure regulators.

  • Protection: Avoiding Dangerous Sparks that could cause Explosions in Flammable Fuels.
  • Longevity: In Municipal Water Grids, Bio-Fouling and Mineral build up are Primary Concerns.
  • Reliability: Support for many years of use under high pressures, extreme temperature changes and maintaining exact shape.

Large Brass Rod Wholesalers in Jaipur Bridging Industrial Gaps

The large inventories, high speed bulk delivery and stable pricing models are essential for the heavy industrial growth. Ganga R Ispat Metals is a trusted Brass Rod Wholesalers in Jaipur and also solves the supply chain problem by maintaining a huge stock of the structural rods in various shapes and sizes.

Why Choose Us?

Ganga R Ispat Metals is the best choice for industrial metal partners because we are an established brand that prides itself on uncompromising quality control, and precise dimensional accuracy. Each of our products goes through total laboratory testing (including all elements of chemical and physical tensile strength) and are fully customizable in addition to us having large quantities of inventory for immediate delivery. 

Reach out to our technical team today to get a quote and purchase the most efficient alloys for your manufacturing needs.

Thermal Properties

1. Cartridge Brass Rods(C26000 / CZ101 / CW500L)

Thermal Property Metric Units English Units
Thermal Conductivity (20 °C) 115 – 125 W/m·K 66 – 72 BTU/hr·ft·°F
Thermal Conductivity @ 100 °C 110 – 120 W/m·K 63 – 69 BTU/hr·ft·°F
Coefficient of Thermal Expansion (20–300 °C) 20.4 – 20.8 µm/m·°C (11.3 – 11.6) ×10⁻⁶ in/in·°F
Specific Heat Capacity (20 °C) 375 – 385 J/kg·K 0.089 – 0.092 BTU/lb·°F
Thermal Diffusivity 38 – 45 mm²/s 0.024 – 0.028 in²/s
Melting Range 1020 – 1050 °C 1870 – 1920 °F
Max Continuous Service Temp. 200 °C 390 °F

2. Yellow Brass Rods(C27200 / CZ109 / CW502L)

Thermal Property Metric Units English Units
Thermal Conductivity (20 °C) 110 – 120 W/m·K 63 – 69 BTU/hr·ft·°F
Thermal Conductivity @ 100 °C 105 – 115 W/m·K 61 – 66 BTU/hr·ft·°F
Coefficient of Thermal Expansion (20–300 °C) 20.6 – 21.0 µm/m·°C (11.4 – 11.7) ×10⁻⁶ in/in·°F
Specific Heat Capacity (20 °C) 375 – 390 J/kg·K 0.089 – 0.093 BTU/lb·°F
Thermal Diffusivity 36 – 44 mm²/s 0.022 – 0.027 in²/s
Melting Range 1000 – 1040 °C 1830 – 1900 °F
Max Continuous Service Temp. 190 °C 375 °F

3. Free-Cutting Brass Rods(C36000 / CZ121 / CW614N)

Thermal Property Metric Units English Units
Thermal Conductivity (20 °C) 105 – 115 W/m·K 60 – 66 BTU/hr·ft·°F
Thermal Conductivity @ 100 °C 100 – 110 W/m·K 58 – 63 BTU/hr·ft·°F
Coefficient of Thermal Expansion (20–300 °C) 20.5 – 21.0 µm/m·°C (11.3 – 11.7) ×10⁻⁶ in/in·°F
Specific Heat Capacity (20 °C) 370 – 380 J/kg·K 0.088 – 0.091 BTU/lb·°F
Thermal Diffusivity 35 – 42 mm²/s 0.022 – 0.026 in²/s
Melting Range 900 – 1020 °C 1650 – 1870 °F
Max Continuous Service Temp. 180 °C 355 °F

4. Naval Brass Rods(C46400 / CZ106 / CW306G)

Thermal Property Metric Units English Units
Thermal Conductivity (20 °C) 105 – 110 W/m·K 60 – 63 BTU/hr·ft·°F
Thermal Conductivity @ 100 °C 100 – 105 W/m·K 58 – 60 BTU/hr·ft·°F
Coefficient of Thermal Expansion (20–300 °C) 20.3 – 20.7 µm/m·°C (11.2 – 11.5) ×10⁻⁶ in/in·°F
Specific Heat Capacity (20 °C) 375 – 385 J/kg·K 0.089 – 0.092 BTU/lb·°F
Thermal Diffusivity 34 – 40 mm²/s 0.021 – 0.025 in²/s
Melting Range 1020 – 1050 °C 1870 – 1920 °F
Max Continuous Service Temp. 220 °C 430 °F

5. Architectural Brass Rods(C38500 / CZ125)

Thermal Property Metric Units English Units
Thermal Conductivity (20 °C) 100 – 110 W/m·K 58 – 63 BTU/hr·ft·°F
Thermal Conductivity @ 100 °C 95 – 105 W/m·K 55 – 60 BTU/hr·ft·°F
Coefficient of Thermal Expansion (20–300 °C) 20.8 – 21.3 µm/m·°C (11.6 – 11.8) ×10⁻⁶ in/in·°F
Specific Heat Capacity (20 °C) 370 – 380 J/kg·K 0.088 – 0.091 BTU/lb·°F
Thermal Diffusivity 33 – 40 mm²/s 0.021 – 0.025 in²/s
Melting Range 900 – 1015 °C 1650 – 1860 °F
Max Continuous Service Temp. 180 °C 355 °F

MECHANICAL PROPERTIES OF BRASS RODS

Mechanical Property Metric Units English Units
Tensile Strength 300 – 550 MPa 44 – 80 ksi
Yield Strength (0.2% Proof) 120 – 350 MPa 17 – 51 ksi
Elongation 10 – 45 % 10 – 45 %
Hardness (Brinell, HB) 80 – 150 HB 80 – 150 HB
Modulus of Elasticity 100 – 110 GPa 14.5 – 16.0 Msi
Shear Strength 200 – 350 MPa 29 – 51 ksi
Fatigue Strength 120 – 200 MPa 17 – 29 ksi
Impact Resistance Moderate Moderate
Wear Resistance Good Good
Creep Resistance (≤200 °C) Good Good

 

MECHANICAL PROPERTIES OF BRASS RODS – ACCORDING TO GRADE TYPE

1. Free-Cutting Brass (C36000 / CZ121 / CW614N)

Property Typical Value
Tensile Strength 350 – 500 MPa
Yield Strength 200 – 350 MPa
Elongation 10 – 25 %
Hardness 100 – 150 HB
Machinability Rating ≈100 %
Wear Resistance Very Good

2. Cartridge Brass (C26000 / CZ101 / CW500L)

Property Typical Value
Tensile Strength 300 – 450 MPa
Yield Strength 120 – 300 MPa
Elongation 20 – 45 %
Hardness 80 – 120 HB
Cold Workability Excellent
Impact Resistance Good

3. Yellow Brass (C26800 / C27200 / CZ109)

Property Typical Value
Tensile Strength 320 – 480 MPa
Yield Strength 150 – 320 MPa
Elongation 15 – 35 %
Hardness 85 – 130 HB
Wear Resistance Good

4. Naval Brass (C46400 / CZ106)

Property Typical Value
Tensile Strength 380 – 520 MPa
Yield Strength 200 – 350 MPa
Elongation 15 – 30 %
Hardness 100 – 140 HB
Corrosion Resistance Excellent
Stress Cracking Resistance Excellent

5. Architectural Brass / Bronze (C38500 / CZ125)

Property Typical Value
Tensile Strength 350 – 500 MPa
Yield Strength 180 – 320 MPa
Elongation 12 – 30 %
Hardness 95 – 140 HB
Surface Finish Quality Excellent

PHYSICAL PROPERTIES OF BRASS RODS

Physical Property Metric Units English Units
Density 8.3 – 8.7 g/cm³ 0.300 – 0.315 lb/in³
Appearance / Color Golden yellow to reddish
Crystal Structure Face-Centered Cubic (FCC) FCC
Melting Range 900 – 1085 °C 1650 – 1985 °F
Solidus Temperature 900 – 930 °C 1650 – 1705 °F
Liquidus Temperature 1020 – 1085 °C 1870 – 1985 °F
Boiling Point ~2580 °C ~4675 °F
Magnetic Property Non-magnetic Non-magnetic
Electrical Nature Conductive metal Conductive
Thermal Conductivity Range 100 – 160 W/m·K 58 – 92 BTU/hr·ft·°F
Electrical Conductivity Range 15 – 30 MS/m 26 – 52 % IACS
Coefficient of Friction (Dry) 0.35 – 0.45 0.35 – 0.45
Porosity Very Low Very Low
Water Absorption Nil Nil
Corrosion Resistance Good Good
Weather Resistance Good Good

 

PHYSICAL PROPERTIES OF BRASS RODS – ACCORDING TO GRADE TYPE

1. High Copper / Gilding Brass (C21000 / C23000)

Property Typical Value
Density 8.8 g/cm³
Color Reddish gold
Electrical Conductivity High
Ductility Excellent

2. Cartridge Brass (C26000 / CZ101)

Property Typical Value
Density 8.5 g/cm³
Color Bright yellow
Formability Excellent
Surface Finish Smooth

3. Yellow Brass (C26800 / C27200)

Property Typical Value
Density 8.4 g/cm³
Color Yellow
General Durability Good

4. Free-Cutting Brass (C36000)

Property Typical Value
Density 8.4 g/cm³
Color Yellow
Surface Finish After Machining Excellent

5. Naval Brass (C46400)

Property Typical Value
Density 8.5 g/cm³
Color Yellow-gold
Corrosion Resistance Excellent
Marine Suitability Excellent

6. Architectural Brass / Bronze (C38500)

Property Typical Value
Density 8.3 g/cm³
Color Golden bronze
Decorative Appearance Excellent

STANDARDS & GRADES OF BRASS RODS

ASTM / UNS (USA)

Standard System Grade / Designation Equivalent / Common Trade Name
ASTM / UNS (USA) C21000 Gilding Brass
ASTM / UNS (USA) C22600 Red Brass
ASTM / UNS (USA) C23000 Red Brass
ASTM / UNS (USA) C24000 Low Brass
ASTM / UNS (USA) C26000 Cartridge Brass
ASTM / UNS (USA) C26800 Yellow Brass
ASTM / UNS (USA) C27200 Yellow Brass
ASTM / UNS (USA) C28000 Muntz Metal
ASTM / UNS (USA) C33000 Low-Leaded Brass
ASTM / UNS (USA) C35300 Clock Brass
ASTM / UNS (USA) C36000 Free-Cutting Brass
ASTM / UNS (USA) C38500 Architectural Bronze
ASTM / UNS (USA) C46400 Naval Brass
ASTM / UNS (USA) C48200–C48500 High Copper Brass

British Standard (BS)

Standard Grade Equivalent ASTM / Trade Name
British Standard (BS) CZ101 Cartridge Brass
British Standard (BS) CZ102 Cartridge Brass
British Standard (BS) CZ103 Free-Cutting Brass
British Standard (BS) CZ106 Naval Brass
British Standard (BS) CZ107 Free-Cutting Brass
British Standard (BS) CZ108 High Copper Brass
British Standard (BS) CZ109 Yellow Brass
British Standard (BS) CZ125 Architectural Brass

European Standard (EN / CW)

Standard Grade Equivalent / Application
European Standard (EN / CW) CW500L Cartridge Brass
European Standard (EN / CW) CW501L Cartridge Brass
European Standard (EN / CW) CW502L Yellow Brass
European Standard (EN / CW) CW503L Yellow Brass
European Standard (EN / CW) CW504L Free-Cutting Brass
European Standard (EN / CW) CW505L Free-Cutting Brass
European Standard (EN / CW) CW506L Naval Brass
European Standard (EN / CW) CW507L Architectural Brass
European Standard (EN / CW) CW508L High Copper Brass
European Standard (EN / CW) CW509L Special Brass Alloy

Indian Standard (IS)

Indian Standard Specification Grade / Use
IS:319 / 1989 Grade I / II / III Free-Cutting Brass
IS:320 / 1980 Forging Brass

ASTM / BS Product Standards

Standard System Standard Number Product Description
ASTM ASTM B16 / ASTM B124 Brass Rods
British Standard BS 2874 / BS 2872 Brass Rods & Bars

SIZE DETAILS

STANDARD ROUND BRASS RODS

Parameter Range
Diameter Range 2 mm – 150 mm
Diameter Range (Inches) 1/16″ – 6″
Standard Length 3 m, 4 m, 6 m
Custom Length As per customer requirement
Tolerance As per ASTM / EN / IS standards
Supply Condition Extruded / Drawn / Annealed

HEXAGONAL BRASS RODS

Parameter Range
Across Flats (AF) 5 mm – 80 mm
AF Range (Inches) 3/16″ – 3″
Standard Length 3 m, 4 m
Tolerance Close tolerance for machining
Typical Grades C36000, IS 319

SQUARE BRASS RODS

Parameter Range
Side Length 5 mm – 80 mm
Side Length (Inches) 3/16″ – 3″
Standard Length 3 m, 4 m
Custom Length Available

FLAT / RECTANGULAR BRASS RODS (BARS)

Parameter Range
Thickness 2 mm – 50 mm
Width 10 mm – 150 mm
Thickness (Inches) 1/16″ – 2″
Width (Inches) 3/8″ – 6″
Standard Length 3 m, 4 m
Supply Condition Hot rolled / Machined

GENERAL SIZE DETAILS

Property Details
Straightness As per applicable standards
Surface Finish As-extruded / Bright drawn / Polished
End Finish Cut, chamfered, deburred
Size Accuracy High (suitable for CNC machining)
Custom Profiles Available on request

WEIGHT CHART – ROUND BRASS RODS (Weight per Meter Length)

Diameter (mm) Weight (kg/m)
5 0.17
6 0.24
8 0.43
10 0.67
12 0.96
15 1.5
20 2.67
25 4.17
30 6.01
35 8.18
40 10.68
45 13.52
50 16.68
60 24.02
70 32.68
80 42.68
90 54.02
100 66.75

WEIGHT CHART – HEXAGONAL BRASS RODS (Across Flats – Weight per Meter)

AF (mm) Weight (kg/m)
6 0.28
8 0.49
10 0.77
12 1.11
15 1.73
20 3.07
25 4.8
30 6.91
35 9.41
40 12.29
50 19.2

WEIGHT CHART – SQUARE BRASS RODS (Side × Side – Weight per Meter)

Size (mm) Weight (kg/m)
6 × 6 0.31
8 × 8 0.54
10 × 10 0.85
12 × 12 1.22
15 × 15 1.91
20 × 20 3.4
25 × 25 5.31
30 × 30 7.65
40 × 40 13.6
50 × 50 21.25

WEIGHT CHART – FLAT / RECTANGULAR BRASS BARS (Weight per Meter)

Thickness × Width (mm) Weight (kg/m)
3 × 20 0.51
5 × 25 1.06
6 × 30 1.53
8 × 40 2.72
10 × 50 4.25
12 × 60 6.12
15 × 75 9.56
20 × 100 17

WEIGHT CALCULATION FORMULA (REFERENCE)

Shape Formula (kg/m)
Round Rod D² × 0.00667
Hex Rod AF² × 0.00770
Square Rod Side² × 0.00850
Flat Bar Thickness × Width × 0.00850

CHEMICAL COMPOSITION OF ASTM / UNS (USA) – BRASS RODS

Grade (UNS) Cu % Zn % Pb % Fe % Others %
C21000 94.0 – 96.0 Balance ≤ 0.05 ≤ 0.05 ≤ 0.03
C22600 86.0 – 89.0 Balance ≤ 0.05 ≤ 0.05 ≤ 0.20
C23000 84.0 – 86.0 Balance ≤ 0.05 ≤ 0.05 ≤ 0.20
C24000 78.5 – 81.5 Balance ≤ 0.05 ≤ 0.05 ≤ 0.20
C26000 68.5 – 71.5 Balance ≤ 0.07 ≤ 0.05 ≤ 0.30
C26800 64.0 – 68.5 Balance ≤ 0.09 ≤ 0.05 ≤ 0.30
C27200 62.0 – 65.0 Balance ≤ 0.07 ≤ 0.07 ≤ 0.30
C28000 59.0 – 63.0 Balance ≤ 0.09 ≤ 0.07 ≤ 0.50
C33000 65.0 – 68.0 Balance 0.25 – 0.70 ≤ 0.07 ≤ 0.40
C35300 60.0 – 63.0 Balance 1.50 – 2.50 ≤ 0.15 ≤ 0.50
C36000 60.0 – 63.0 Balance 2.50 – 3.70 ≤ 0.35 ≤ 0.50
C38500 55.0 – 59.0 Balance 2.50 – 3.50 ≤ 0.35 ≤ 0.50

C46400 (Naval Brass) – ASTM / UNS

Grade (UNS) Cu % Zn % Pb % Fe % Sn % Others %
C46400 59.0 – 62.0 Balance ≤ 0.20 ≤ 0.10 1.00 Max. ≤ 0.40

CHEMICAL COMPOSITION OF EUROPEAN STANDARD (EN / CW) – BRASS RODS

EN Grade Cu % Zn % Pb % Sn % Fe % Ni % Others % Al %
CW500L 94.0 – 96.0 Balance ≤ 0.05 ≤ 0.10 ≤ 0.05 ≤ 0.30 ≤ 0.10 ≤ 0.02
CW501L 89.0 – 91.0 Balance ≤ 0.05 ≤ 0.10 ≤ 0.05 ≤ 0.30 ≤ 0.10 ≤ 0.02
CW502L 84.0 – 86.0 Balance ≤ 0.05 ≤ 0.10 ≤ 0.05 ≤ 0.30 ≤ 0.10 ≤ 0.02
CW503L 79.0 – 81.0 Balance ≤ 0.05 ≤ 0.10 ≤ 0.05 ≤ 0.30 ≤ 0.10 ≤ 0.02
CW504L 71.0 – 73.0 Balance ≤ 0.05 ≤ 0.10 ≤ 0.05 ≤ 0.30 ≤ 0.10 ≤ 0.02
CW505L 69.0 – 71.0 Balance ≤ 0.05 ≤ 0.10 ≤ 0.05 ≤ 0.30 ≤ 0.10 ≤ 0.02
CW506L 66.0 – 68.0 Balance ≤ 0.05 ≤ 0.10 ≤ 0.05 ≤ 0.30 ≤ 0.10 ≤ 0.02
CW507L 63.50 – 65.50 Balance ≤ 0.05 ≤ 0.10 ≤ 0.05 ≤ 0.30 ≤ 0.10 ≤ 0.02
CW508L 62.0 – 64.0 Balance ≤ 0.10 ≤ 0.10 ≤ 0.10 ≤ 0.30 ≤ 0.10 ≤ 0.05
CW509L 59.0 – 61.50 Balance ≤ 0.20 ≤ 0.20 ≤ 0.20 ≤ 0.30 ≤ 0.20 ≤ 0.05

CHEMICAL COMPOSITION OF BRITISH STANDARD (BS) – BRASS RODS

BS Grade Cu % Zn % Pb % Fe % Others %
CZ101 64.0 – 67.0 Balance ≤ 0.10 ≤ 0.10 ≤ 0.50
CZ102 84.0 – 86.0 Balance ≤ 0.05 ≤ 0.05 ≤ 0.30
CZ103 69.0 – 71.0 Balance ≤ 0.05 ≤ 0.05 ≤ 0.30
CZ106 68.50 – 71.50 Balance ≤ 0.05 ≤ 0.05 ≤ 0.30
CZ107 64.0 – 67.0 Balance ≤ 0.10 ≤ 0.10 ≤ 0.50
CZ108 62.0 – 65.0 Balance ≤ 0.30 ≤ 0.10 ≤ 0.60
CZ109 59.0 – 62.0 Balance ≤ 0.10 ≤ 0.10 ≤ 0.30
CZ125 57.0 – 59.0 Balance 2.5 – 3.5 ≤ 0.30

CHEMICAL COMPOSITION OF INDIAN STANDARD – IS 319 : 1989

Grade Cu % Pb % Zn % Fe % Others %
Grade I 56.0 – 59.0 2.0 – 3.5 Balance ≤ 0.35 ≤ 0.70
Grade II 60.0 – 63.0 2.5 – 3.7 Balance ≤ 0.35 ≤ 0.50
Grade III 60.0 – 63.0 0.5 – 1.5 Balance ≤ 0.20 ≤ 0.50

CHEMICAL COMPOSITION OF INDIAN STANDARD – IS 320 : 1980 (Forging Brass)

Grade Cu % Zn % Pb % Fe % Sn % Al % Mn % Others %
HTB-1 56.0 – 60.0 Balance 0.2 – 1.50 0.2 – 1.25 0.2 – 1.00 ≤ 0.20 0.25 – 2.00 ≤ 0.50
HTB-2 56.0 – 61.0 Balance 0.5 – 1.50 0.2 – 1.50 ≤ 0.10 0.3 – 2.00 0.5 – 2.00 ≤ 0.50

MANUFACTURING PROCESS OF BRASS RODS

Step No. Process Stage Description
1 Raw Material Selection High-purity copper and zinc are selected. Alloying elements like lead or tin are added based on grade requirements.
2 Melting Raw materials are melted in induction or crucible furnaces with controlled temperature to avoid oxidation and zinc loss.
3 Alloying & Composition Control Alloying elements are added and chemical analysis is carried out to meet ASTM, BS, EN, or IS standards.
4 Casting Molten brass is cast into billets or ingots using continuous or semi-continuous casting methods.
5 Homogenization Billets are heated to remove internal stresses and improve uniform microstructure.
6 Hot Extrusion Heated billets are extruded through dies to produce brass rods of required diameter.
7 Cold Drawing (Optional) Rods are cold drawn to achieve tighter tolerances, better surface finish, and higher strength.
8 Annealing / Stress Relieving Controlled heating restores ductility and relieves internal stresses after cold working.
9 Straightening Rods are straightened to meet dimensional and straightness tolerances.
10 Cutting to Length Rods are cut into standard or custom lengths as per customer specifications.
11 Surface Finishing Polishing, pickling, or bright drawing is done for smooth and clean surface finish.
12 Inspection & Quality Control Chemical, mechanical, dimensional, and surface inspections are carried out.
13 Packing & Dispatch Finished rods are packed securely in bundles or wooden boxes for safe transportation.

FINISH TECHNIQUES FOR BRASS RODS

Finish Technique Process Description Purpose / Benefits Typical Applications
As-Extruded Finish Rods are used directly after extrusion Economical, standard industrial finish General engineering components
Bright Drawn Finish Cold drawing through polished dies Smooth surface, accurate dimensions Precision machining, fittings
Polished Finish Mechanical polishing using abrasives High gloss, decorative appearance Architectural & decorative parts
Buffing Cloth wheels with polishing compounds Mirror-like shine Decorative hardware
Pickled Finish Acid treatment removes oxides & scale Clean, oxide-free surface Pre-plating, brazing
Shot Blasting Abrasive blasting with steel shots Uniform matte finish Industrial parts
Sand Blasting Fine abrasive blasting Smooth, dull surface Surface preparation
Electroplating Nickel, chrome, tin, or silver coating Improved corrosion & wear resistance Electrical & decorative uses
Tin Plating Thin tin layer applied Better solderability Electrical components
Lacquer Coating Clear protective coating Prevents tarnishing Decorative brass rods
Anodic Coating (Surface Protection) Chemical surface treatment Enhanced corrosion resistance Outdoor applications
Passivation Chemical cleaning process Removes surface contaminants Pre-finishing stage

FINISH TECHNIQUES – ACCORDING TO APPLICATION

 

Application Recommended Finish
Precision Machined Parts Bright drawn
Electrical Components Tin plated / Silver plated
Architectural & Decorative Use Polished + lacquer coated
Marine & Corrosive Environment Electroplated / Protective coating
Pre-Brazing or Soldering Pickled finish
Industrial Components As-extruded / Shot blasted

APPLICATIONS OF BRASS RODS BY INDUSTRY

Industry Applications of Brass Rods
Plumbing Pipes, fittings, valves, taps, faucets
Electrical & Electronics Connectors, terminals, switches, motor parts
Automotive Gear components, bushings, bearings, decorative trims
Construction Door handles, locks, railings, decorative fixtures
Machinery & Engineering Shafts, fasteners, precision parts, gears
Musical Instruments Trumpets, saxophones, flutes, other wind instruments
Marine & Shipbuilding Propeller parts, pump components, valves
Decorative & Art Sculptures, nameplates, trophies, plaques
HVAC & Cooling Systems Heat exchangers, coils, fittings

Reliable Packaging and Global Transportation Solutions for Our Product

Packaging is a major part of every delivery, and we understand it very well. We supply many types of metals and other industrial metal products to make sure they reach our customers safely. We know products face many types of problems, such as vibration, moisture and rough handling therefore we follow a careful and organised packaging process. Our goal is simple: we deliver every product in the same strong and perfect condition as when it leaves our facility.

Pre-Dispatch Inspection & Material Segregation

We check every order before packing it. The size, straightness, surface quality, grade, and quantity of each rod and bar are checked. We ensure that the material is correct as per the customer request. Once inspected, we sort the products by their size and grade of material. This will ensure that we maintain the order in everything and prevent errors in dispatch. Bundling and loading are also simpler and quicker.

Structured Bundling & Securing Process

After these steps, make sure to arrange the products in proper alignment so that they are straight and balanced. Then they are strapped down with industrial grade strapping. These straps keep the bundle secure during lifting and transportation. We include additional support to shorten bending or movement in longer rods. We also ensure that the straps do not tear the edges or the surface of the material. This cautious wrapping ensures the merchandise is secure throughout the delivery and transportation.

Surface Protection & Corrosion Control

Sometimes metal can be damaged by moisture and changing weather conditions. We apply protective methods based on the shipment type and destination. We may use anti-rust coatings, moisture-resistant wrapping, or protective covers to prevent them. Our additional cover against humidity and corrosion is given to export shipments and coastal deliveries. These will assist us to retain the shine, surface finish and integrity of our metal products in the long-distance transportation.

Palletisation & Reinforced Export Packing

In case of large orders and/or shipments to the export market, we offer extra protection. We pack them on heavy pallets or stuff them into tough wooden structures that can be transported all over the world. The packaging is dependent on the size and weight of the shipment. We ensure that the packing is able to withstand packing pressure and movement of containers. This strong outer coating secures the materials throughout their long trips, port services and storage in warehousing.

Safe Loading & Handling Procedures

We have proper lifting equipment such as forklifts and cranes to load materials. Our team places the bundles carefully inside trucks or containers. We place them in such a manner that they do not roll or shift during the transportation. We balance the weight to minimise the weight on any section of the shipment. Our safe loading methods give us the chance to reduce the chances of being damaged in transit, whether it is along the road or the sea.

Domestic & International Transportation Network

Ganga R Ispat Metals distributes its products in India and also in overseas markets. We provide transportation with trusted logistics vendors. In the case of domestic deliveries, we organise road transportation. In export orders, we meet the international shipping standards and container loading requirements. Each shipment will be planned based on the delivery schedules to make it arrive on time. Our well organized transport system assists us in delivering products in an efficient and safe way.

Documentation & Compliance Management

We make ready all papers preceding dispatch. These documents can be invoices, packing lists, and required certificates. Proper documentation assists in easy transportation and reduced time in clearance of customs when making export shipments. We have good records to promote transparency and professional service.

Why Our Packaging System Matters

A well-structured packaging and transportation process directly impacts product performance upon delivery. Our approach ensures:

  • Maintained straightness and dimensional accuracy
  • Reduced transit-related damage
  • Controlled moisture exposure
  • Export ready packaging standards
  • Consistent delivery quality

We believe that packaging is not just about wrapping materials — it is about protecting the value and reliability of the product until it reaches the client.

Our Commitment to Secure Delivery

In Ganga R Ispat Metals, we suppose that safe packaging and transportation ensure the value of our products. To avoid bending, scratches, and corrosion, we make every effort to avoid transit damage. We consider packaging as our quality responsibility. We have a standard process; however, our packing techniques are changed according to the product size, order quantity, and destination.

We ensure that all the rods and bars are sold to our customers in a powerful, secure and working condition. We offer secure packaging or assured transportation as an additional service.

Certificate
ISO Certified Certificate
ISO Certified Certificate
Ministry of Commence and Industry
Ministry of Commence and Industry
Tade Mark Registry
Tade Mark Registry
Udyam Registratiion Certificate
Udyam Registratiion Certificate

Frequently Asked Questions About Brass Rods

The brass rods are available in various sizes and grades to meet the diverse production requirements and allow buyers to obtain multiple specifications from different supply sources.

The brass rods are made according to common industry standards, ensuring they work well and fit easily into manufacturing systems, while keeping the quality of the final product consistent.

Yes, such rods are sliced to high workability and tolerances, which means that they can be re-machined many times and meet high-volume production needs.

These brass rods are supposed to have the same composition, size, and finish uniformity in repeat orders, allowing the buyers to handle continuous production without inconsistency, rejections, and the like.

Brass Rods are widely used in machining components, fasteners, electrical parts, plumbing fittings, and industrial hardware due to their excellent machinability, corrosion resistance, and strength.

Common Brass Rod grades include C260, C360, C272, C464, and C385, available in round, hex, square shapes with custom sizes for industrial and export supply.

Valued Clients
JINDAL SAW LTD. Client of Ganga R Ispat Metals
Adani Client of Ganga R Ispat Metals
MAHARASHTRA SEAMLESS LIMITED Client of Ganga R Ispat Metals
Jindal Steel & Power Client of Ganga R Ispat Metals
GALLANTT ISPAT LIMITED Client of Ganga R Ispat Metals
PBW Client of Ganga R Ispat Metals
CYMyutec Client of Ganga R Ispat Metals
Ratnamani Client of Ganga R Ispat Metals
Asian Client of Ganga R Ispat Metals
Arcelor Mittal Nippon Steel India Client of Ganga R Ispat Metals
Apollo Client of Ganga R Ispat Metals
BKT Client of Ganga R Ispat Metals
Plasto Client of Ganga R Ispat Metals
Laxcon Client of Ganga R Ispat Metals
Welspun Client of Ganga R Ispat Metals
LARSEN & TOUBRO Client of Ganga R Ispat Metals
Jindal Pipe  Client of Ganga R Ispat Metals
reliance  Client of Ganga R Ispat Metals

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